Használati útmutató Elco THISION L

Elco Fűtési kazán THISION L

Olvassa el alább 📖 a magyar nyelvű használati útmutatót Elco THISION L (164 oldal) a Fűtési kazán kategóriában. Ezt az útmutatót 8 ember találta hasznosnak és 2 felhasználó értékelte átlagosan 4.5 csillagra

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Oldal 1/164

THISION L

Operation and Installation manual

for authorized technicians only

Betriebsanleitung

für die autorisierte Fachkraft

Bedienings- en Installatiehandleiding

alleen voor bevoegde vakmensen

Notice d’installation et d’emploi

réservée à l’usage des techniciens agréés

Istruzioni per l'uso

solo per il tecnico autorizzato

08/2012 DOC3078 / 12103187

Operation and Installation manual

for authorized technicians only

THISION L

08/2012 DOC3078 / 12103187

Contents

Contents .................................................................. 2

Safety General regulations ................................... 3

Application ................................................. 3

Norms and regulations .............................. 3

Construction Layout of boiler .......................................... 4

Operating principle .................................... 4

Technical data .................................................................. 5

Extent of delivery Standard boiler .......................................... 7

Accessories ............................................... 7

Installation Boiler transport .......................................... 8

Removing the casing ................................. 8

Boiler installation ....................................... 9

Connecting the boiler ................................ 9

Wiring diagram - Boiler .............................. 11

Wiring diagram - Accessories .................... 12

Commissioning Water and hydraulic system ...................... 13

Gas supply ................................................ 14

Condensate connection ............................. 14

Flue and air intake connections ................. 14

Prepare boiler for first startup .................... 15

Combustion analysis ................................. 16

Check water flow ...................................... 17

Check functionality of safety devices ........ 18

Gas tightness check .................................. 18

Boiler shut down ........................................ 18

Commissioning protocol ............................ 19

Operating instructions Controls .................................................... 20

Display / Programming .............................. 21

Overview of main functions ....................... 22

Maintenance Checklist .................................................... 23

Replacing the electrodes ........................... 23

Cleaning the condensate receptacle ......... 24

Cleaning and refilling the syphon .............. 24

Inspection of combustion chamber ............ 24

Water pressure and quality ....................... 25

Water flow rate .......................................... 25

Combustion analysis ................................. 25

Gas pressure ............................................. 25

Gas tightness check .................................. 25

Safety devices ........................................... 25

Maintenance protocol ................................ 26

Lockouts .................................................................. 27

Sensor values .................................................................. 30

Declaration of Conformity .................................................................. 31

Safety

General regulations

Application

Norms and regulations

General regulations

This documentation contains important

information, which is a base for safe

and reliable installation, commissioning

and operation of the THISION L boiler.

All activities described in this document

may only be excecuted by authorized

companies.

Changes to this document may be ef-

fected without prior notice. We accept

no obligation to adapt previously deliv-

ered products to incorporate such

changes.

Only original spare parts may be used

when replacing components on the

boiler, otherwise warranty will be void.

Application

The THISION L boiler may be used for

heating and hot water production pur-

poses only. The boiler should be con-

nected to closed systems with a maxi-

mum temperature of 100ºC (high limit

temperature), maximum setpoint tem-

perature is 90ºC.

Norms and regulations

When installing and operating the

boiler, all applicable norms (european

and local) should be fulfilled:

Local building regulations for install-

ing combustion air and flue gas sys-

tems;

Regulation for connecting the boiler to

the electrical appliance;

Regulations for connecting the boiler

to the local gas network;

Norms and regulations according to

safety equipment for heating systems;

Any additional local laws/regulations

with regard to installing and operating

heating systems.

Additional national standards

Germany:

RAL - UZ 61 / DIN 4702-8

Switzerland:

SVGW

Vorschriften der kantonalen Instanzen

(z.B. Feuerpoilizeivorschriften)

Netherlands:

GASKEUR BASIS

GASKEUR SV

GASKEUR HR107

Belgium:

HR TOP

The THISION L boiler is CE approved

and applies to the following Euro-

pean standards:

 92 / 42 / EEC

Boiler efficiency directive

 2009 / 142 / EEC

Gas appliance directive

 2006 / 95 / EEC

Low voltage directive

 2004 / 108 / EEC

EMC directive

EN 483

Gas-fired central heating boilers -

Type C boilers of nominal heat input

not exceeding 70 kW

EN 15420

Gas-fired central heating boilers -

Type C boilers of nominal heat input

exceeding 70 kW, but not exceeding

1000 kW

EN 15417

Gas-fired central heating boilers -

Specific requirements for condensing

boilers with a nominal heat input

greater than 70 kW but not exceeding

1000 kW

EN 50165

Electrical equipment of non-electric

appliances for household and similar

purposes - Safety requirements

EN 15502-1

Gas-fired central heating boilers -

Part 1: General requirements and

tests

EN 55014-1 (2000)

Electromagnetic compatibility - Re-

quirements for household appliances,

electric tools and similar apparatus -

Part 1: Emission

EN 55014-2 (1997)

Electromagnetic compatibility - Re-

quirements for household appliances,

electric tools and similar apparatus -

Part 2: Immunity - Product family

standard

EN 61000-3-2 (2000)

Electromagnetic compatibility (EMC) -

Part 3-2: Limits - Limits for harmonic

current emissions (equipment input

current 16 A per phase)

EN 61000-3-3 (2001)

Electromagnetic compatibility (EMC) -

Part 3-3: Limitation of voltage

changes, voltage fluctuations and

flicker in public low-voltage supply

systems, for equipment with rated

current 16 A per phase and not sub-

ject to conditional connection

EN 60335-1 (2002)

Household and similar electrical appli-

ances - Safety - Part 1: General re-

quirements

EN 60335-2-102 (2006)

Household an similar electrical

appliances: Particular requirements

for gas, oil and solid-fuel burning ap-

pliances having electrical connections

Construction

Layout of boiler

Operating principle

Layout of boiler

The THISION L boiler consists of the

following main components:

1 Casing

2 Control panel

3 Flue gas connection (+ test point)

4 Air intake connection (+ test point)

5 Flow water connection

6 Return water connection

7 Gas connection

8 Syphon

9 Input for wiring

10 Connection for safety valve

11 Connection for fill/drain valve

12 Manometer

13 Fan

14 Gas valve

15 Ignition and ionisation electrodes

16 Heat exchanger

17 Inspection window

18 Ignition transformer

19 Electrical input connections

20 Controller

21 Condensate receptacle

Operating principle

The THISION L is a fully modulating

boiler. The control unit of the boiler

adapts the modulation ratio automati-

cally to the heat demand requested by

the system. This is done by controlling

the speed of the fan. As a result, the

Whirlwind mixing system will adapt the

gas ratio to the chosen fan speed, in

order to maintain the best possible

combustion figures and therewith the

best efficiency. The flue gases created

by the combustion are transported

downwards through the heat exchanger

The LMS14 control unit can control the

boiler operation based on:

Boiler control (stand alone operation);

weather compensated operation

(with optional outdoor sensor);

with 0-10V external influence

(temperature or capacity) from a buil-

ding management system.

and leave the boiler at the top into the

chimney connection.

The return water from the system en-

ters the boiler in the lower section,

where is the lowest flue gas tempera-

ture in the boiler. In this section con-

densation takes place. The water is

being transported upwards through the

heat exchanger, in order to leave the

boiler at the flow connection. The cross

flow working principle (water up, flue

gas down) ensures the most efficient

combustion results.

5 6

8 7

10 11

Technical data

THISION L

100

THISION L

120

THISION L

145

Nominal heat output at 80/60ºC max/min kW 60.8/10.1 81.1/13.4 92.9/15.6 111.6/18.7 132.2/23.3

Nominal heat output at 75/60ºC max/min kW 60.9/10.1 81.3/13.4 93.1/15.6 111.8/18.7 132.5/23.3

Nominal heat output at 40/30ºC max/min kW 63.9/11.1 85.3/14.8 100.0/17.2 120.0/20.6 142.3/25.6

Nominal heat input Hi max/min kW 62.4/10.4 83.3/13.8 95.2/16.0 114.3/19.2 135.5/23.9

Efficiency at 80/60ºC % 97.4 97.4 97.6 97.6 97.6

Efficiency at 40/30ºC % 102.4 102.4 105.0 105.0 105.0

Annual efficiency (NNG 75/60ºC) % 106.2 106.2 106.2 106.2 106.2

Annual efficiency (NNG 40/30ºC) % >110 >110 >110 >110 >110

Standstill losses (Twater = 70ºC) % 0.20 0.20 0.20 0.20 0.20

Max. condensate flow l/h 3.5 4.8 6.4 7.7 9.1

Gas consumption G20 max/min (10,9 kWh/m3) m3/h 5.7/1.0 7.6/1.3 8.7/1.5 10.5/1.8 12.4/2.2

Gas consumption G25 max/min (8,34 kWh/m3) m3/h 7.5/1.2 10.0/1.7 11.4/1.9 13.7/2.3 16.3/2.9

Gas consumption G31 max/min (12,8 kWh/kg) kg/h -/- -/- -/- -/- -/-

Gas pressure G20 mbar 20 20 20 20 20

Gas pressure G25 mbar 25 25 25 25 25

Gas pressure G31 mbar -/- -/- -/- -/- -/-

Maximum gas pressure mbar 50 50 50 50 50

Flue gas temperature at 80/60ºC max/min ºC 76/63 76/63 76/63 76/63 76/63

Flue gas temperature at 40/30ºC max/min ºC 55/39 55/39 55/39 55/39 55/39

Flue gas quantity max/min m3/h 119/19 159/25 178/29 213/35 253/44

CO2 level G20/G25 max/min % 8.5/8.5 8.5/8.5 8.7/8.5 8.7/8.5 8.7/8.5

CO2 level G31 max/min % -/- -/- -/- -/- -/-

NOx level mg/kWh 39 39 39 39 39

CO level max/min mg/kWh 98/7 98/7 98/7 98/7 98/7

Max. permissible flue resistance max/min Pa 150/15 150/15 150/15 200/15 200/15

Water volume l 4.0 4.7 6.5 8.0 9.4

Water pressure max/min bar 8/1.5 8/1.5 8/1.5 8/1.5 8/1.5

Max. water temperature (High limit thermostat) ºC 100 100 100 100 100

Maximum temperature setpoint ºC 90 90 90 90 90

Nominal water flow at dT=20K m3/h 2.6 3.4 4.0 4.8 5.6

Hydraulic resistance at nominal water flow kPa 16 29 15 22 34

Electrical connection V 230 230 230 230 230

Frequency Hz 50 50 50 50 50

Mains connection fuse A 10 10 10 10 10

IP class - IPX4D IPX4D IPX4D IPX4D IPX4D

Power consumption boiler max/min (excl. pump) W 98/26 167/38 195/30 228/36 248/44

Power consumption 3-step pump (optional) W 150 205 150 210 385

Power consumption speed controlled pump (opt) W 124 124 130 130 130

Weight (empty) kg 60 68 80 90 97

Noise level at 1 meter distance* dB(A) 56/50 56/50 56/50 56/50 56/50

Ionisation current minimum µA 3 3 3 3 3

PH value condensate - 3.2 3.2 3.2 3.2 3.2

CE certification code -

Water connections - R1.1/4" R1.1/4" R1.1/2" R1.1/2" R1.1/2"

Gas connection - R3/4" R3/4" R1" R1" R1"

Flue gas connection mm 100 100 100 100 130

Air intake connection (for room sealed use) mm 100 100 100 100 130

Condensate connection mm 22 22 22 22 22

CE-0063CM3576

THISION L

45.7/7.7

45.8/7.7

48.0/8.4

46.9/7.8

97.4

102.4

106.2

>110

0.20

2.6

4.3/0.7

5.6/0.9

-/-

76/63

55/39

89/14

8.5/8.5

-/-

98/7

150/15

4.0

8/1.5

100

1.9

230

IPX4D

98/26

150

124

56/50

3.2

R1.1/4"

R3/4"

100

* non room sealed / room sealed

Technical data

Dimensions TH-L 50

TH-L 65

TH-L 85 TH-L 100 TH-L 120 TH-L 145

B mm 490 490 590 590 590

B1 mm 140 140 140 140 190

B2 mm 245 245 295 295 295

D mm 500 500 600 600 600

H mm 810 810 950 950 950

W1 mm R 1 1/4" R 1 1/4" R 1 1/2" R 1 1/2" R 1 1/2"

W2 mm R 1 1/4" R 1 1/4" R 1 1/2" R 1 1/2" R 1 1/2"

G mm R 3/4" R 3/4" R 1" R 1" R 1"

F mm 100 100 100 100 130

A mm 100 100 100 100 130

Extent of delivery

Standard boiler

Accessories

Standard boiler

A boiler delivery package contains the

following components:

Extension module AGU2.550 for

heating zone control or external gas

valve and/or room fan control in com-

bination with an alarm signal.

For each boiler a maximum of 3

AGU2.550 modules (2x heating zone,

1x ext. gas valve / room fan in combi-

nation with alarm) can be integrated

in the boiler;

Additional RVS63 heating zone con-

troller, when controlling more than 2

zones (incl. wall hung box, all neces-

sary sensors and sockets and con-

nection material for bus communica-

tion).

The above accessories are specially

designed for the THISION L boiler and

therewith easy to install (plug and play).

By choosing a combination of the kits

mentioned above, you can create your

own complete system solution. Ask

your supplier for more detailed informa-

tion.

Component Pcs. Package

Boiler fully assembled and tested 1 Cardboard box on pallet

Mounting bracket incl. mounting material 1 Together with manuals, in folding box inside boiler

packaging

Syphon for condensate connection 1 Inside boiler packaging

Operation and Installation manual 1 Map packed in cardboard box in boiler packaging

Spare parts list 1 Map packed in cardboard box in boiler packaging

Wiring diagram 1 Map packed in cardboard box in boiler packaging

Accessories

Additional to the boiler, the following

accessories can be ordered:

Standard 3-step pump incl. connec-

tion kit;

Speed controlled pump incl. connec-

tion kit;

Safety valve, fill/drain valve and con-

nection for expansion tank;

Set with water (2x) and gas (1x)

cocks;

Gas filter incl. connection kit;

Min. gas pressure switch;

Plate heat exchanger (dT=10K/15K or

dT=20K) incl. connection kit;

Low velocity header, suitable for

dT=10K/15K and dT=20K incl. con-

nection kit;

Plug & play cascade kit (see cascade

manual for more details);

Extension module AGU2.551 for

0-10V control of a modulating pump

and/or boiler capacity feedback to a

building management system;

Electrical connection for external gas

valve and/or room fan.

Installation

Boiler transport

Removing the casing

Boiler transport

The THISION L boiler will be supplied

as a complete unit being fully assem-

bled and pre-tested. The packaging

dimension is 1050x572x575mm for

boiler types 50-85 and

1185x674x665mm for boiler types 100-

145, which makes it possible to trans-

port all models through a normal door

in one piece.

The THISION L can be transported with

a crane, but it has to be ensured that

the boiler is packed and fixed on a pal-

let. The straps must be connected to

the pallet.

Removing the casing

Remove the casing before installing the

boiler, in order to avoid damage to the

casing parts. Removing the casing is

done as shown on the pictures.

Installation

Boiler installation

Connecting the boiler

Boiler installation

The boiler should be positioned in a

frost-proof boiler room. If the boiler

room is on the roof, the boiler itself may

never be the highest point of the instal-

lation.

When positioning the boiler, please

note the recommended minimum clea-

rance in the picture. When the boiler is

positioned with less free space, mainte-

nance activities will be more difficult.

Connecting the boiler

This chapter will explain how to make

all connections to the boiler with regard

to:

Hydraulic connections

Condensate drain connection

Gas connection

Flue gas connection

Air intake connection

Electrical connection

The boiler should always be connected

in such a way, that the system applies

to all relevant standards and regulati-

ons (European, national and local). It’s

the responsibility of the installer to en-

sure that all standards and regulations

are respected.

Hydraulic connections (1,2,3,4)

The boiler should always be connected

in such a way, that water flow through

the boiler can be ensured at all times.

Connect the flow (1) and return (2) con-

nection of the system tension free to

the boiler connections.

The boiler contains a connection possi-

bility for an (optional) kit with safety

valve, fill/drain valve and an expansion

tank connection. The safety valve must

be connected to the flow connection (3)

of the boiler, the fill/drain valve and

expansion tank connection must be

connected to the return connection (4).

The (optional) pump kit should be

mounted directly to the return connecti-

on (2) of the boiler, before connecting

to the system.

Condensate connection (5)

After filling with water, the syphon

(included in delivery) should be in-

stalled to the connection (5) at the bot-

tom of the boiler. Connect the hose to

the draining system in the boiler room.

The connection to the draining system

should always be done with an open

connection, in order to avoid a flooding

of the boiler in case of a blocked drain.

Gas connection (6)

The gas connection must be made by

an authorized installer in accordance

with the applicable national and local

standards and regulations.

Connect the gas line from the system

tension free to the gas connection (6) of

the boiler. A gas cock should be moun-

ted directly behind the boiler.

A gas filter can be mounted directly on

the gas connection of the boiler.

1 2

5 6

3 4

Installation

Wiring diagram - Boiler

Optional

0-10V

Optional

Zone 1

Optional

Alarm

Optional

Zone 2

Optional

QAA75

Internal fuse LMS ist 2x T6.3A H 250V

Max. total current at 230VAC T25 is 5A

Flow sensor

Return sensor

Min. water

pressure switch

QX2 free programmable

230VAC +10% -15%

5mA… 1A, cosφ > 0.8

Alarm output

QX1

230VAC +10% -15%

5mA… 1A, cosφ > 0.8

AUX2

230VAC

AUX1

230VAC

QX3

230VAC +10% -15%

5mA… 1A, cosφ > 0.8

DHW pump

Power supply

230VAC +10% -15%

50HZ 10A

X18

230VAC

5mA… 1A, cosφ > 0.6

Lockout input

Temp./capacity ext. input

0.15-10VDC

Outdoor sensor

DHW thermostat or

sensor *2

Flue gas sensor

Header sensor

Interlock input

Boiler enable

Low voltage contacts according to standards and directives for

SELV.

*1 When connecting, remove jumper or resistor

*2 Optional, see “Accessories”

*3 When connecting a thermostat, high quality contact

material is required!

(e.g. gold plated contacts)

Thermostat

Type 50 Type 65-145

Ø Lmax

0,25 mm2 20 m

0,5 mm2 40 m

1,0 mm2 80 m

1,5 mm2 120 m

Cable cross-sectional area for

external sensors, see table.

Installation

Wiring diagram - Accessories

Optional

Alarm

M-UX41 Speed controlled pump

0-10VDC Imax. 3mA SELV

M-UX42 Boiler output signal

0-10VDC Imax. 3mA SELV

Optional

Pump

3-speed

Optional

Zone 1

Optional

Zone 2

Optional

Pump

PWM

Optional

Pump

0-10V

Boiler types 50-85 Boiler types 100-145 *

* Option is also used for boiler output signal

for boiler types 50-85.

Imax. = 3mA

blue

brown

yellow-green

Jumper “mode UX42”; b

blue

brown

yellow-green

blue or

white brown

blue

brown

yellow-green

brown

white

Not used:

blue and black

Module 3

Alarm

230VAC

(max. 1A)

Module 2 Module 1

Pump Mixing

valve

Flow

sensor

Pump Mixing

valve

Flow

sensor

Commissioning

Water and hydraulic system

Water quality

The system should be filled with water

with a PH value between 8,0 and 9,5.

The chloride value of the water should

not exceed 50 mg/l. Entry of oxygene

by diffusion should be prevented at all

times. Damage to the heat exchanger

because of oxygene diffusion will not

be taken under warranty.

Water pressure

Open the valves to the system. Check

the water pressure in the system. If the

water pressure is too low (see table

below), increase the pressure up to at

least the minimum required water

pressure in the table.

Filling can eventually be done via the

(optional) fill and drain valve (2) on the

return connection (1) of the boiler.

Hydraulic system

Check if the boiler is hydraulically con-

nected to the system in such way, that

water flow can be secured at all times

during burner operation. The water flow

is supervised by ∆T-protection in the

boiler and a lack of flow will lead to a

direct burner stop and lockout of the

boiler.

Commissioning of the boiler should be

carried out by authorized personnel

only. Failure to respect this condition

makes the guarantee void. A protocol

of the commissioning should be filled

out (see end of this chapter for example

of commissioning protocol).

This chapter explains the commissio-

ning of the boiler with the standard boi-

ler controller. When an additional sys-

tem controller is installed, please refer

to its manual for commissioning the

controller.

In installations with higher water volu-

mes, it’s necessary to respect the maxi-

mum filling and additional volumes with

corresponding hardness values as sta-

ted in the german VDI2035 standard. In

the table you can find the nominal va-

lues for filling and additional water for

the THISION L according to the the

VDI2035.

The table at the left gives an indication

of the relation between the water quali-

ty and the maximum water filling volu-

me during the lifetime of the boiler.

Consult the original text of the VDI2035

for more detailed information.

Boiler output Max. sum of alkaline earths

[kW] [mol/m3] [ºdH] [ºf]

50 - 200 2.0 11.2 20

200 - 600 1.5 8.4 15

Max. total hardness

Concentrate

Ca(HCO3)2

Capacity of installation Q (kW)

150 200 250 300 400 500 600

mol/m3 ºf Maximum water (re)fill volume Vmax [m3]

≤0.5 ≤5 - - - - - - -

1.0 10 - - - - - - -

1.5 15 3 4 5 6 8 10 12

2.0 20 3 4 5 6 6.3 7.8 9.4

2.5 25 1.9 2.5 3.1 3.8 5.0 6.3 7.5

≥3.0 ≥30 1.6 2.1 2.6 3.1 4.2 5.2 6.3

ºdH

≤2.8

5.6

8.4

11.2

14.0

≥16.8

Minimum operating

pressure

[bar]

Flow tempe-

rature

[ºC]

> 1.5 90

Commissioning

Gas supply

Condensate connection

Flue and air intake connections

Gas supply

Check the gas supply connection to the

boiler for tightness. If any leakage is

found, reseal the leakage before star-

ting the boiler!

Remove any air between the gas valve

and the gas line. This can be done at

the test point (1) at the gas pressure

switch. Don’t forget to close the test

point afterwards!

Check the gas type and values with the

local gas company, in order to know for

which gas type the boiler should be

commissioned.

Condensate connection

Remove the syphon (2) from the con-

densate connection. Fill it with water

and place it back in the original positi-

on. Make sure the syphon is filled befo-

re starting the boiler, in

order to prevent flue gases discharging

through the condensate connection!

Flue and air intake connections

Check whether the flue and air intake

systems are made according to the

national and local regulations. Installati-

ons which don’t comply with the regula-

tions, are not allowed to be commissio-

ned.

Make sure that all connections are free.

The size of flue gas and air intake con-

nections may not be reduced.

Commissioning

Prepare boiler for first startup

Legend:

A On/off switch

B Return (ESC)

C Room temperature control

D Confirmation (OK)

E Manual mode

F Chimney sweeper mode

G Info mode

H Reset button

I Operation mode heating zone(s)

L Display

M Operation mode DHW

Preparation for first startup

Open the gas supply;

Enable the power supply to the boiler;

Switch on the boiler with the on/off

switch (A);

Make sure the boiler is in standby

mode (K);

Check the pump operation: make

sure the pump runs in the right

direction;

Release all air from the pump motor.

It‘s recommended to put the boiler on

50% load after the first startup, as this

is the best starting point to do a proper

combustion analysis. This can be done

with the following procedure:

Push button I >3 Sek, the boiler goes

into controller Stopp mode.

Push the Info button (G), the actual

boiler load (%) appears in the display;

Choose „set up“ (confirm with OK

button), now the boiler load can be

changed by rotating the wheel (C)

and confirming the 50% setting with

the OK button.

After checking the combustion values

(see next page), the controller Stopp

mode can be stopped by pushing the

control mode button (I) >3 Sek.

B C D E F

Commissioning

Combustion analysis

Combustion check at full load

Start the boiler in controller stop mode

and go to 50% load. Now the boiler

operates at 50% load. Allow the boiler

to stabilise the combustion for 3

minutes. Then increase the boiler load

step by step up to 100%. Check the

gas pressure on the inlet of the gas

valve while increa-sing the boiler load:

the gas pressure should never go

below the minimum required value 

see technical data. When an (optional)

minimum gas pressure switch is con-

nected, this must be set to 75% of the

required gas pressure.

Check the combustion settings via the

test point in the chimney connection

(1). If necessary, correct the settings

with the small adjustment screw at the

top of the gas valve (2).

Combustion check at minimum load

Switch the boiler to minimum load (0%).

Check the combustion settings the

same way as described for full load. If

necessary, correct the settings with the

large adjustment screw at the top of the

gas valve (3).

Combustion check at 50% load

An additional reference check of com-

bustion values at 50% load is recom-

mended in order to check if the gas

valve is set in such way, that the modu-

lating behaviour is normal. The CO2

value should be in between the settings

of full load and minumum load. CO

value should be equal to full load and

minimum load values.

Make sure that the boiler is set to auto-

matic operation and controller stop mo-

de is disabled after the combustion test

is finished.

Combustion settings max. load

for natural gas G20 / G25

TH-L 50-145

CO2, max % 8.5 ± 0.2

Combustion settings min. load

for natural gas G20 / G25

TH-L 50-145

CO2, min % 8.5 ± 0.2

Commissioning

Check water flow

qactual = (∆Tnominal / ∆Tmeasured) * qnominal [m3/h]

Check water flow

The water flow through the boiler can

be checked with two different methods

shown below.

∆T measurement

Check the temperature difference over

the boiler (∆T flow-return) when the

boiler is running on 100% load. The

nominal ∆T is 20K and must be at least

between 10K and 20K for secure boiler

operation. An indication of the actual

flow rate can be found with the follo-

wing calculation (see table below for

nominal data):

qactual = √(∆pmeasured / ∆pnominal) * qnominal [m3/h]

∆p measurement

Check the pressure difference over the

boiler (∆p flow-return) when the boiler

pump is running (burner on is not requi-

red). The nominal ∆p for each boiler

type can be found in the table below,

actual ∆p must be within:

1.0*Δpnenn ≤ ∆P ≤ 4.0*∆pnenn. An indi-

cation of the actual flow rate can be

found with the following calculation (see

table below for nominal data):

Water flow data

TH-L 50 TH-L 85 TH-L 100 TH-L 120 TH-L 145

Nominal flow rate m3/h 1.9 3.4 4.0 4.8 5.6

∆T at nominal flow rate K 20

∆p at nominal flow rate kPa 9 29 15 22 34

TH-L 65

2.6

Commissioning

Check functionality of safety devices

Gas tightness check

Boiler shut down

Flow temperature sensor (1)

Disconnect the plug from the sensor

while the boiler is switched on. This

should result in a lockout no. 20.

The lockout should disappear as soon

as the plug is placed back in position,

the boiler will restart.

Return temperature sensor (2)

Disconnect the plug from the sensor

while the boiler is switched on. This

should result in a lockout no. 40.

The lockout should disappear as soon

as the plug is placed back in position,

the boiler will restart.

Flue gas temperature sensor (3)

Disconnect the plug from the sensor

while the boiler is switched on. This

should result in a lockout no. 28.

The lockout should disappear as soon

as the plug is placed back in position,

the boiler will restart.

Ionisation electrode (4)

Remove electrical connection from the

ionisation electrode while the boiler is

running, the boiler will go in lockout no.

128. The boiler will try to restart. With

the electrical connection removed, the

restart will result in lockout no. 133.

When the connection is already

mounted, the restart will be successful.

Measuring the ionisation current can

be done by mounting a multi-meter (set

to µA) in between the ionisation elec-

trode and its electrical connection. The

ionisation current should always be

above 1.2 µA, in normal conditions it

will be 6 µA and above.

Check functionality of safety devices

All safety devices have to be checked

on good functioning. Safety devices on

a standard boiler are a water flow tem-

perature sensor, water return tempera-

ture sensor, fluegas temperature sen-

sor and ionisation electrode. These

devices can be checked as described

below.

Gas tightness check

Check the gas tightness of all sealed

connections with an approved soap or

electronic gas analyzer, for example:

Test points;

Bolt connections;

Gaskets of mixing system, etc.

Boiler shut down

When the boiler will not be used for

longer periods, shut down the boiler by

following procedure:

Switch the boiler in standby operation

(K);

Switch off the boiler with the on/off

switch (5);

Disable power supply to the boiler by

deactivating the mains isolator switch

in the boiler room;

Close the gas supply to the boiler.

Commissioning

Commissioning protocol

Commissioning Protocol THISION L

Project

Boiler type Project

Serial number Address

Year City

Nominal load (Hi) [kW] Date

Nominal output (Hi) [kW] Engineer

System

Water pressure [bar] Installati-

on:

Roof top 

Water pH [-] Ground floor 

Water hardness [ºdH] Basement 

Water chloride [mg/l] Other: ......................... 

Water ∆T full load [ºC] Hydrau-

lics:

Low velocity header 

Water ∆pboiler [kPa] Plated heat exchanger 

Water flow [m3/h] Bypass boiler 

Pump setting [-] Other: ......................... 

Safety devices

High limit setting [ºC] Water flow sensor checked 

Temp. limiter setting [ºC] Fluegas sensor checked 

Min. gas pressure switch setting [mbar] Water flow switch checked 

Ignition time burner [sec]

Combustion analysis

100% load 50% load Min. load

Gas consumption [m3/h] [m3/h] [m3/h]

Gas pressure [mbar] [mbar] [mbar]

CO2 [%] [%] [%]

O2 [%] [%] [%]

CO [ppm] [ppm] [ppm]

NOx [ppm] [ppm] [ppm]

Tatmospheric [ºC] [ºC] [ºC]

Tfluegas [ºC] [ºC] [ºC]

Twater, flow [ºC] [ºC] [ºC]

Twater, return [ºC] [ºC] [ºC]

Ionisation current [µA] [µA] [µA]

pfan [mbar] [mbar] [mbar]

ptop panel [mbar] [mbar] [mbar]

pcombustion chamber [mbar] [mbar] [mbar]

Remarks

Operating instructions

Controls

Confirmation (OK) (D)

Return (ESC) (B)

These buttons are used for program-

ming in combination with the wheel.

By pressing the ESC button it‘s possible

to go back one level, changed values

are not taken over by the controller.

By pressing the OK button it‘s possible

to arrive in the next level or confirm

changed values.

Manual mode (E)

This button is used for switching the

boiler into manual mode. In manual

mode all pumps will run and the mixing

valves are no longer controlled, the bur-

ner setpoint is 60°C (indicated by span-

ner symbol).

On/off switch (A)

Position 0:

Boiler and connected electrical compo-

nents are no powered. Frost protection

is not secured.

Position I

The boiler and connected electrical

components are powered and standby

for operation.

Operation mode DHW (M)

For switching on the DHW operation

(indication in display below DHW sym-

bol)

Operation mode heating zone(s) (I)

For setting 4 different heating modes:

Auto (clock): Automatic operation by

time programm

Comfort (sun): 24/7 heating in comfort

mode

Reduction (moon): 24/7 heating in re-

duced mode

Standby: heating off, frost protection

activated.

Display (L)

Info mode (G)

Display possibility of following info

without influence on boiler control:

temperatures, operation mode

Heating / DHW, error code.

Room temperature control (C)

 for changing room comfort tempe-

rature

 for changing settings when pro-

gramming.

Deaeration mode (E)

By pressing the manual mode button

longer than 3 seconds, the automatic

hydraulic deaeration is activated. During

deaeration the system is put in standby

mode

The pumps are switched on and off for

several times.

After deaeration, the boiler automatically

returns to normal operation.

Chimney sweeper mode (F)

Used for combustion analysis. By pres-

sing the button once again, or automati-

cally after 15 minutes, the chimney swee-

per mode will be deactivated (indicated

by spanner symbol).

Reset button (H)

By shortly pressing the reset button a

burner lockout can be cancelled.

Legend:

A On/off switch

B Return (ESC)

C Room temperature control

D Confirmation (OK)

E Manual mode

F Chimney sweeper mode

G Info mode

H Reset button

I Operation mode heating zone(s)

L Display

M Operation mode DHW

B C D E F

Operating instructions

Display / Programming

- gewünschtes Menü

auswählen

- mit Taste OK bestätigen

- mit Taste ESC zurück

zur Grundanzeige

- gewünschte Benutzer-Ebene auswählen

- mit Taste OK bestätigen

- gewünschtes Menü auswählen

- mit Taste OK bestätigen

- mit Taste ESC zurück zur Grundanzeige

DHW mode selection

Heating operation mode selection

(Controller Stopp mode when

pressing > 3 sec.)

Display

Info button

Confirm

Manual mode

(Deaeration mode when pressing

> 3 sec.)

Chimney sweeper mode

Enduser

- choose menu

- confirm with OK button

- choose parameter

- confirm with OK button

- change value + - with wheel

- confirm with OK button

- return to main menu with ESC button

Commissioning Expert

- choose user level

- confirm with OK button

- choose menu

- confirm with OK button

- choose parameter

- confirm with OK button

- change value + - with wheel

- confirm with OK button

- return to main menu with ESC button

Programming

Select

(turn left/right)

Quit menu

Reset

Press OK (1x)

Press INFO (4 sec.)

Default mode

(buttons)

Heating to comfort setpoint Info level activated

Heating to reduced setpoint Programming

activated

Heating for frost protection setpoint Heating

temporarily switched off

Process running – please weit ECO function

active

Burner operating (only oil / gas boiler)

Error messages

Info level activated

Programming activated

Heating temporarily switched off

ECO function active

Holiday function active

Reference to heating circuit

Maintenance / special operation

Parameter number

Operating instructions

Overview of main functions

Button Action Procedure Display / Function

Set room temperature

Zone 1 and zone 2

Actuate wheel left/right

Turn wheel

Confirm with OK button

or wait 5 sec.

or press

Comfort setpoint with blinking temperature

Blinking temperature in 0,5 °C steps from 10 to 30 °C

Comfort setpoint saved

Comfort setpoint cancelled

- after 3 sec. Main menu appears

Set room temperature for

zone 1 or zone 2

Zone 2 independent from zone 1

Actuate wheel left/right

Confirm with OK button

Actuate wheel left/right

Confirm with OK button

or wait 5 sec.

or press

Choose heating zone

Heating zone is chosen

Blinking temperature in 0,5 °C steps from 10 to 30 °C

Comfort setpoint saved

Comfort setpoint cancelled

- after 3 sec. Main menu appears

Switch on /off DHW ope-

ration

Press button DHW mode on / off

(see indication below DHW symbol)

- On: DHW mode by time programm

- Off: no DHW operation

- Safety functions activated

Change heating operation

mode

Factory setting

Press button 1x

Press button 1x again

Automatic mode on, with:

- Heating by time programm

- Temperature setpoint by heating programm

- Safety functions activated

- Summer/Winter automatic switching activated

- ECO-functions activated

(see indication below operation symbol)

Continuous COMFORT heating on, with:

- Heating without time programm by comfort setpoint

- Safety functions activated

Continuous REDUCED heating on, with:

- Heating without time programm by reduced setpoint

- Safety functions activated

- Summer/Winter automatic switching activated

- ECO-functions activated

Safety mode on, with:

- Heating off

- Temperature by frost protection

- Safety functions activated

Controller Stop mode Press button > 3 sec.

Press button > 3 sec. again 304: Controller Stopp mode insert setpoint

after 3 sec. Main menu appears

Info display

Press button 1x

Press button 1x again

…..

Press button 1x

INFO Segment displayed

- Status Boiler - room temperature

- room temperature minimum

- Status DHW - room temperature maximum

- Status zone 1 - outside temperature

- Status zone 2 - outside temperature minimum

- outside temperature maximum

- Time / Date - DHW temperature 1

- Error indication - Boiler temperature

- Maintenance indication - Flow temperature

(Info display depends on configuration)

Back to main menu; INFO Segment disappears

Operation by manual

setpoint

Change factory setting

boiler temperature

Press button 1x

Press button

Turn wheel -/+

Press button

Manual mode on (spanner symbol appears)

- Haeting by fixed setpoint

(factory setting = 60 °C)

301: Manual mode insert setpoint?

blinking temperature

set value

Status boiler

Manual mode off (spanner symbol disappears)

Deaeration Press button > 3 sec.

Press button > 3 sec. again 312: Deaeration on

Deaeration off

Activate chimney sweeper

mode Press button (< 3 sec.)

Press button again (< 3 sec.) Chimney sweeper mode on

Chimney sweeper mode off

Temporary reduction of

reduced temperature on

QAA75

Press button

Press button again Heating by reduced setpoint

Heating by comfort setpoint

RESET Reset button Press button (< 3 sec.)

Press button again > 3 sec. Boiler manually blocked, no release

Boiler released, Alarm symbol disappears

= confirmation

= cancel, return to main

Maintenance

Cleaning the condensate receptacle

Cleaning and refilling the syphon

Inspection of combustion chamber

Cleaning the condensate receptacle

Disconnect the plug of the fluegas

temperature sensor (1);

Remove the condensate receptacle

(2);

Clean the receptacle;

Mount the condensate receptacle;

Connect the plug of the fluegas tem-

perature sensor.

Cleaning and refilling the syphon

Remove the syphon (3) from the con-

densate connection;

Clean and fill it with fresh water;

Mount the syphon back in the original

position.

Inspection of combustion chamber

For inspection of the combustion cham-

ber the mixing system and burner must

be disassembled.

Switch off the boiler and close the gas

supply;

Remove the electrical connection

from the fan and gas valve (4);

Remove the electrical connection

from the electrodes (5);

Undo the gas connection at the inlet

of the gas valve (6);

Disassemble the top plate incl. mixing

system (7);

Remove the burner from the

combustion chamber (8);

Inspect the combustion chamber and

clean it with a vacuumcleaner if

necessary;

Assemble all components in opposite

order;

Open the gas supply and check all

connections for gas leakage;

Switch on the boiler.

Maintenance

Water pressure and quality

Check if the water pressure and quality

meet the requirements. Consult the

chapter “commissioning: water and

hydraulic system” for more detailed

information.

Water flow rate

Check if the water flow rate through the

boiler is within the limits. Consult the

chapter “commissioning: check water

flow” for more detailed information.

Combustion analysis

Check the combustion at full load and

minumum load, correct the settings if

necessary. An additional reference

check at 50% load is recommended.

Consult the chapter “commissioning:

combustion analysis” for more detailed

information.

Gas pressure

Check the dynamic pressure of the gas

supply to the boiler, when the boiler is

running at full load. In case of a boiler

cascade, all boilers should be running

at full load. See technical data for re-

quired values.

Gas tightness check

Check the tightness of all sealed con-

nections with an approved soap or

electronic analyzer, for example:

Test points;

Bolt connections;

Gaskets of mixing system, etc.

Safety devices

Check the functionality and the settings

of all safety devices connected. Consult

the chapter “commissioning: Check

functionality of safety devices” for more

detailed information.

Maintenance

Maintenance Protocol

Maintenance Protocol THISION L

Project

Boiler type Project

Serial number Address

Year City

Nominal load (Hi) [kW] Date

Nominal output (Hi) [kW] Engineer

System

Water pressure [bar]

Water pH [-]

Water hardness [ºdH]

Water chloride [mg/l]

Water ∆T full load [ºC]

Water ∆pboiler [kPa]

Water flow [m3/h]

Pump setting [-]

Safety devices

High limit setting [ºC] Water flow sensor checked 

Temp. limiter setting [ºC] Fluegas sensor checked 

Min. gas pressure switch setting [mbar] Water flow switch checked 

Ignition time burner [sec]

Combustion analysis

100% load 50% load Min. load

Gas consumption [m3/h] [m3/h] [m3/h]

Gas pressure [mbar] [mbar] [mbar]

CO2 [%] [%] [%]

O2 [%] [%] [%]

CO [ppm] [ppm] [ppm]

NOx [ppm] [ppm] [ppm]

Tatmospheric [ºC] [ºC] [ºC]

Tfluegas [ºC] [ºC] [ºC]

Twater, flow [ºC] [ºC] [ºC]

Twater, return [ºC] [ºC] [ºC]

Ionisation current [µA] [µA] [µA]

pfan [mbar] [mbar] [mbar]

ptop panel [mbar] [mbar] [mbar]

pcombustion chamber [mbar] [mbar] [mbar]

Remarks

In case of a lockout, a warning symbol ( ) and a flashing error code appears on the display. The cause of a fault should first

be determined and eliminated before the boiler is being reset. The table below shows all possible lockouts with indication of

possible cause.

Lockouts

Error

code

Description of error

0 No error

10 Outside temperature sensor error

20 Boiler temperature 1 sensor error

26 Common flow temperature sensor error

28 Flue gas temperature sensor error

30 Flow temperature 1 sensor error

32 Flow temperature 2 sensor error

38 Flow temperature primary controller sensor error

40 Return temperature 1 sensor error

46 Return temperature cascade sensor error

47 Common return temperature sensor error

50 DHW temperature 1 sensor error

52 DHW temperature 2 sensor error

54 DHW primary controller sensor error

57 DHW circulation temperature sensor error

60 Room temperature 1 sensor error

65 Room temperature 2 sensor error

70 Buffer storage tank temperature 1 sensor error

71 Buffer storage tank temperature 2 sensor error

72 Buffer storage tank temperature 3 sensor error

73 Collector temperature 1 sensor error

74 Collector temperature 2 sensor error

82 LPB address collision

83 BSB wire short-circuit

84 BSB address collision

85 BSB RF communication error

91 EEPROM error lockout information

98 Extension module 1 error (collective error)

99 Extension module 2 error (collective error)

100 2 clocktime masters (LPB)

102 Clocktime master without reserve (LPB)

103 Communication error

105 Maintenance message

109 Boiler temperature supervision

110 STB lockout

111 TW cutout

119 Safety thermostat on burner door interrupted

121 Flow temperature 1 (HC1) supervision

122 Flow temperature 2 (HC2) supervision

125 Pump supervision error

126 DHW charging supervision

127 Legionella temperature not reached

128 Loss of flame during operation

129 Fan error or LP error

130 Flue gas temperature limit exceeded

131 Burner fault

132 GP or LP error

133 No flame during safety time

Lockouts

Error

code

Description of error

146 Configuration error collective message

151 Internal error

152 Parameterization error

153 Unit manually locked

160 Fan error

162 LP error, does not close

164 Error heating circuit flow switch

166 LP error, does not open

171 Alarm contact H1 or H4 active

172 Alarm contact H2 (EM1, EM2 or EM3) or H5 active

173 Alarm contact H6 active

174 Alarm contact H3 or H7 active

178 Limit thermostat heating circuit 1

179 Limit thermostat heating circuit 2

183 Unit in parameterization mode

193 Pump supervision error after flame on

216 Fault boiler

217 Fault sensor

241 Flow sensor solar sensor error

242 Return sensor solar sensor error

243 Swimming pool temperature sensor error

270 Limit function

317 Mains frequency outside permissible range

320 DHW charging temperature sensor error

322 Water pressure too high

323 Water pressure too low

324 BX same sensors

325 BX / extension module same sensors

326 BX / mixing group same sensors

327 Extension module same function

328 Mixing group same finction

329 Extension module / mixing group same function

330 Sensor BX1 no function

331 Sensor BX2 no function

332 Sensor BX3 no function

333 Sensor BX4 no function

334 Sensor BX5 no function

335 Sensor BX21 no function (EM1, EM2 or EM3)

336 Sensor BX22 no function (EM1, EM2 or EM3)

337 Sensor BX1 no function

338 Sensor BX12 no function

339 Collector pump Q5 not available

340 Collector pump Q16 not available

341 Solar Collector sensor B6 not available

342 DHW sensor B31 not available

343 Solar integration not available

344 Solar controlling element buffer K8 not available

345 Solar controlling element swimming pool K18 not available

Lockouts

Error

code

Description of error

346 Solid fuel boiler pump Q10 not available

347 Solid fuel boiler comparison sensor not available

348 Solid fuel boiler address error

349 Buffer return valve Y15 not available

350 Puffer address sensor

351 Primary controller / system pump address error

352 Pressureless header address error

353 Common flow sensor B10 not available

371 Flow temperature 3 (heating circuit 3) supervision

372 Limit thermostat heating circuit 3

373 Extension module 3 error (collective error)

349 Buffer return valve Y15 not available

350 Puffer address sensor

351 Primary controller / system pump address error

352 Pressureless header address error

372 Limit thermostat heating circuit 3

373 Extension module 3 error (collective error)

386 Fan speed has lost valid range

388 DHW error no function

426 Feedback flue gas damper

427 Configuration flue gas damper

431 Sensor primary heat exchanger

432 Functional earth not connected

353 Common flow sensor B10 not available

371 Flow temperature 3 (heating circuit 3) supervision

433 Temperature primary heat exchanger to high

Betriebsanleitung

für die autorisierte Fachkraft

THISION L

08/2012 DOC3078 / 12103187

Inhalt

Inhalt .................................................................. 2

Sicherheitsbestimmungen Allgemeine Bestimmungen ...................... 3

Verwendungszweck ................................. 3

Normen und Vorschriften .......................... 3

Konstruktion Produktbeschreibung ................................ 4

Funktionsbeschreibung ............................. 4

Technische Daten .................................................................. 5

Lieferumfang Standard Ausführung ............................... 7

Zubehör .................................................... 7

Installation Transport ................................................... 8

Demontage Verkleidung ............................ 8

Installation ................................................. 9

Anschlüsse ................................................ 9

Schaltplan - Kessel .................................... 11

Schaltplan - Zubehör ................................. 12

Inbetriebnahme Wasser- und Hydrauliksystem .................. 13

Gasversorgung ........................................ 14

Kondensatanschluss ................................ 14

Abgas- und Zuluftanschlüsse ................... 14

Vorbereitung für 1. Inbetriebnahme ......... 15

Verbrennungswerte .................................. 16

Wasserdurchsatz prüfen .......................... 17

Sicherheitseinrichtungen prüfen ............... 18

Gasdichtheitsprüfung ............................... 18

Kessel außer Betrieb setzen .................... 18

Inbetriebnahme Protokoll ......................... 19

Bedienung Bedienelemente ....................................... 20

Beschreibung Display / Programmierung . 21

Kurzübersicht über die Hauptfunktionen ... 22

Wartung Checkliste ................................................ 23

Ersetzen der Elektroden .......................... 23

Reinigung der Kondensatwanne .............. 24

Reinigen und Auffüllen des Siphons ........ 24

Inspektion der Verbrennungskammer ...... 24

Wasserdruck und -qualität ....................... 25

Wasserdurchsatz ..................................... 25

Verbrennungswerte .................................. 25

Gasdruck .................................................. 25

Gasdichtheitsprüfung ............................... 25

Sicherheitseinrichtungen .......................... 25

Wartungsprotokoll .................................... 26

Störungen .................................................................. 27

Fühlerkennwerte .................................................................. 30

Konformitätserklärung .................................................................. 31

Sicherheitsbestimmungen

Allgemeine Bestimmungen

Verwendungszweck

Normen und Vorschriften

Allgemeine Bestimmungen

Diese Dokumentation enthält wichtige

Hinweise bezüglich Sicherheit und Zu-

verlässigkeit von Installation, Inbetrieb-

nahme und Betreibung des THISION L

Kessels. Alle beschriebenen Tätigkei-

ten sind ausschließlich durch die autori-

sierte Fachkraft auszuführen.

Es dürfen nur Original Bauteile des

Kesselherstellers verwendet werden,

ansonsten schließen wir unsere Ge-

währ- und Garantieleistungsbedingun-

gen aus.

Verwendungszweck

Der THISION L Heizkessel ist aus-

schliesslich für geschlossene Warm-

wasserheizungsanlagen zu verwenden.

Die maximale Temperatur des Kessel-

sollwerts beträgt 90ºC, sowie 100ºC

des Systems (Sicherheitstemperatur

Limit).

Normen und Vorschriften

Bei Installation und Betreibung des

THISION L Kessels müssen alle maß-

gebenden Normen (europäische und

nationale) eingehalten werden:

Lokale Gebäudevorschriften über die

Installation von Heizungsanlagen und

Abgassysteme

Vorschriften über den Anschluss an

das elektrische Versorgungsnetz

Vorschriften der lokalen Gasversor-

gungsunternehmen

Normen und Vorschriften betreffend

Sicherheitseinrichtungen für Hei-

zungsanlagen

Zusätzliche lokale Gesetze/Vorschrif-

ten bezüglich Installationen und

Betreibung von Heizungsanlagen.

Der THISION L Kessel ist CE geprüft

und beinhaltet die folgenden europä-

ischen Normen:

92 / 42 / EEC (Wirkungsgrade von

Warmwasserheizungsanlagen)

2009 / 142 / EEC

(Gasverbrauchseinrichtungen)

2006 / 95 / EEC (Sicherheit von elekt-

rischen Betriebsmitteln)

2004 / 108 / EEC (EMV Verträglich-

keit)

EN 483 (Anforderungen an Gasfeue-

rungsanlagen bis 70 kW)

EN 15420 (Anforderungen an Gas-

feuerungsanlagen – Type C Kessel

70 kW – 1000 kW)

EN 15417 (Spezielle Anforderungen

für kondensierende Gasheizkessel 70

kW – 1000 kW)

EN 50165

Elektrische Ausrüstung von nicht-

elektrischen Geräten für den Hausge-

brauch und ähnliche Zwecke -

Sicherheitsanforderungen

EN 15502-1 (Anforderungen an Gas-

feuerungsanlagen – Part 1: allgemei-

ne Anforderungen und Tests)

EN 55014-1 (2000) EMV – Anforde-

rungen an Haushaltgeräte, elektri-

sche Werkzeuge und ähnliche Appa-

rate – Teil 1: Emissionen

EN 55014-2 (1997) EMV – Anforde-

rungen an Haushaltgeräte, elektri-

sche Werkzeuge und ähnliche Appa-

rate – Teil 2: Sicherheit - Produktefa-

milienstandard

EN 61000-3-2 (2000) Elektromagneti-

sche Kompatibilität (EMC) - Teil 3-2:

Rahmenbedingungen - Rahmenbe-

dingungen für Stromschwankungen

(Stromaufnahme 16 A pro Phase)

EN 61000-3-3 (2001) Elektromagneti-

sche Kompatibilität (EMC) - Part 3-3:

Rahmenbedingungen für Spannungs-

schwankungen, Spannungsverluste

und –Flicker in öffentlichen Nieder-

spannungsnetzen, für Equipment mit

Nennstrom 16 A pro Phase, die kei-

ner Sonderanschlussbedingung un-

terliegen.

EN 60335-1 (2002) Haushalt und

ähnliche elektrische Geräte - Sicher-

heit-Teil 1: Allgemeine Anforderungen

EN 60335-2-102 (2006) Haushalt und

ähnliche elektrische Geräte - Sicher-

heit: Besondere Anforderungen für

Gas, Öl und Festbrennstoff gefeuerte

Geräte mit elektrischen Anschlüssen

Darüber hinaus sind die nationalen

Normen zu beachten:

Deutschland:

RAL - UZ 61 / DIN 4702-8

Schweiz:

SVGW

Vorschriften der kantonalen Instanzen

(z.B. Feuerpoilizeivorschriften)

Holland:

GASKEUR BASIS

GASKEUR SV

GASKEUR HR107

Belgien:

HR TOP

Installation

Kesseltransport

Demontage Verkleidung

Kesseltransport

Der THISION L ist ein vollausgerüste-

tes Kompaktheizgerät, welches vorein-

gestellt und geprüft ist.

Die Abmessungen der Verpackung ist

1050x572x575mm fur die Typen 50-85

und 1185x674x665mm für die Typen

100-145. Somit ist es möglich alle Mo-

delle durch eine normale Tür in einem

Stück zu transportieren. Der Heizkessel

kann seitwärts oder frontwärts mit ei-

nem Hubstapler aufgeladen und trans-

portiert werden.

Der THISION L kann mit einem Kran

transportiert wird, es muss aber sicher-

gestellt werden dass der Kessel in der

Verpackung auf eine Palette befestigt

ist. Die Lastgurte sollen an der Palette

angebracht werden.

Demontage Verkleidung

Vor Montage soll die Verkleidung des

Kessels demontiert werden um Be-

schädigungen zu vermeiden.

Die Demontage der Abdeckungen er-

folgt wie auf den Bildern dargestellt.

Installation

Schaltplan - Zubehör

Option

Alarm

M-UX41 Drehzahlgeregelte Pumpe

0-10VDC Imax. 3mA SELV

M-UX42 Leistungsrückmeldung

0-10VDC Imax. 3mA SELV

Option

Pumpe

3-stufig

Option

HK1

Option

HK2

Option

Pumpe

PWM

Option

Pumpe

0-10V

Kesseltypen 50-85 Kesseltypen 100-145 *

* Option wird auch verwendet für Leistungs-

rückmeldung bei Kesseltypen 50-85.

Imax. = 3mA

blau

braun

gelb-grün

Jumper “mode UX42”; b

blau

braun

gelb-grün

blau oder

weiss braun

blau

braun

gelb-grün

braun

weiss

Nicht verwendet:

blau und schwarz

Modul 3

Alarm

230VAC

(max. 1A)

Modul 2 Modul 1

Heizkreis-

pumpe

Mischer-

antrieb

Vorlauf-

fühler

Heizkreis-

pumpe

Mischer-

antrieb

Vorlauf-

fühler

Inbetriebnahme

Wasser– und Hydrauliksystem

Mindestbetriebs-

druck

[bar]

Vorlauf-

temperatur

[ºC]

> 1.5 90

Wasserqualität

Das System ist mit Wasser mit einem

pH-Wert zwischen 8,0 und 9,5 zu befül-

len. Der Chloridwert des Wassers darf

50 mg/l nicht überschreiten. Der Eintritt

von Sauerstoff durch Diffusion muss in

jedem Fall vermieden werden. Schäden

am Wärmetauscher durch eindringen-

den Sauerstoff fallen nicht unter die

Garantie.

Bei Systemen mit größeren Wasser-

mengen ist es notwendig, den Höchst-

füllstand und die zusätzlichen Mengen

mit entsprechender Härte gemäß der

deutschen Norm VDI2035 zu beachten.

In nebenstehender Tabelle sind die

Nennwerte für die Befüllung und zu-

sätzliches Wasser für den THISION L

gemäß der VDI2035 angegeben.

In der nebenstehender Tabelle sind

Angaben zum Verhältnis zwischen der

Wasserqualität und dem Höchstfüll-

stand für Wasser während der Stand-

zeit des Kessels enthalten. Bitte schla-

gen Sie im Originaltext der VDI2035 für

genauere Informationen nach.

Wasserdruck

Öffnen Sie die Ventile zum System.

Prüfen Sie den Wasserdruck im Sys-

tem. Wenn der Wasserdruck zu niedrig

ist (siehe unten stehende Tabelle), er-

höhen Sie den Druck mindestens auf

den Mindestwasserdruck laut Tabelle.

Die Befüllung kann eventuell erfolgen

über das (optionale) Füll- und Ablass-

ventil (2) am Rücklaufanschluss (1) des

Kessels.

Hydrauliksystem

Prüfen Sie, ob der Kessel hydraulisch

so an das System angeschlossen ist,

dass der Wasserdurchsatz jederzeit bei

Brennerbetrieb gesichert ist. Der Was-

serdurchsatz wird über eine ∆T-

Überwachung im Kessel überwacht.

Ein zu niedriger Durchsatz führt dazu,

dass der Brenner sofort stoppt und der

Kessel abschaltet.

Der Kessel wird ausschließlich von

befugtem Personal in Betrieb genom-

men. Die Garantie erlischt bei Nichtein-

haltung dieser Bedingung. Zur Inbe-

triebnahme ist ein Protokoll auszufül-

len.

In diesem Kapitel wird die Inbetriebnah-

me des Kessels mit einer Standardkes-

selsteuerung beschrieben. Sollte eine

zweite Systemsteuerung installiert sein,

beachten Sie bitte das entsprechende

Handbuch zur Inbetriebnahme des

Kessels.

Kesselleistung Max. Summe Erdalkali

[kW] [mol/m3] [ºdH] [ºf]

50 - 200 2.0 11.2 20

200 - 600 1.5 8.4 15

Max. Härte gesamt

Konzentrat

Ca(HCO3)2

Kapazität der Anlage Q (kW)

150 200 250 300 400 500 600

mol/m3 ºf Max. (Nach-) Füllmenge Wasser Vmax [m3]

≤0.5 ≤5 - - - - - - -

1.0 10 - - - - - - -

1.5 15 3 4 5 6 8 10 12

2.0 20 3 4 5 6 6.3 7.8 9.4

2.5 25 1.9 2.5 3.1 3.8 5.0 6.3 7.5

≥3.0 ≥30 1.6 2.1 2.6 3.1 4.2 5.2 6.3

ºdH

≤2.8

5.6

8.4

11.2

14.0

≥16.8

Inbetriebnahme

Vorbereitung für 1. Inbetriebnahme

Öffnen Sie den Gasanschluss;

Betätigen Sie den Netztrennschalter,

um den Kessel mit Strom zu versor-

gen;

Schalten Sie den Kessel mit dem Ein-

/Ausschalter (A) ein;

Stellen Sie sicher, dass der Kessel im

Standby-Betrieb (K) bleibt;

Prüfen Sie die Pumpenfunktion: Stel-

len Sie sicher, dass die Drehrichtung

korrekt ist;

Lassen Sie alle Luft aus der Pumpe

ab, indem Sie die Verschlusskappe

am Pumpenmotorgehäuse entfernen.

Es wird empfohlen, den Kessel nach

der 1. Inbetriebnahme unter einer Aus-

lastung von 50 % zu betreiben, da die

Verbrennungsanalyse so am einfachs-

ten initiiert werden kann. Dies kann wie

folgt sichergestellt werden:

Betätigen Sie Taste I >3 Sek, hiermit

wird den Kessel auf Reglerstoppfunk-

tion geschaltet;

Betätigen Sie die Info-Taste (G), die

aktuelle Kesselleistung (%) erscheint;

Über „einstellen“ (bestätigen mit OK-

Taste) kann jetzt die Kesselleistung

verstellt werden, drehen Sie hierzu

den Drehschalter (C) und bestätigen

Sie den Wert 50% mit der OK-Taste.

Wenn die einstellungen der Inbetrieb-

nahme (siehe nächste Seite) beendet

sind, kann die Reglerstoppfunktion be-

endet werden durch Betätigung der

Betriebsartenschalter (I) >3 Sek.

B C D E F

Legende:

A Ein/Aus Schalter

B Rücksprungtaste (ESC)

C Raumtemperatur- Regulierknopf

D Bestätigungstaste (OK)

E Handbetrieb- Funktionstaste

F Schornsteinfeger-Funktionstaste

G Infotaste

H Reset Taste

I Betriebsarttaste Heizkreis(e)

L Display

M Betriebsarttaste Trinkwasser

Termékspecifikációk

Márka:	Elco
Kategória:	Fűtési kazán
Modell:	THISION L

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