Használati útmutató Powertec BD6900
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Oldal 1/18
Owner’s Manual
Model No. BD6900
6”x 9” DISC/BELT SANDER
WITH BUILT-IN DUST COLLECTION
10-0419
QUESTION...
1•877•393•7121
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
Visit us on the web at www.southerntechllc.com
Horsepower (Peak HP).................................................. 1.2
Voltage...........................................................................120
Amp................................................................................7.5
Hertz................................................................................60
Phase.........................................................................Single
RPM.............................................................................3450
Belt size...................................................................6” x 48”
Belt speed...........................................................2400 FPM
Disc diameter....................................................................9”
Disc speed..........................................................3100 RPM
Table dimensions....................................................7” x 10”
Table tilts...............................................................0° to 45°
Dust port diameter............................................................2”
Base dimensions...................................................12” x 19”
TABLE OF CONTENTS PRODUCTION
SPECIFICATIONS
SAFETY RULES 1
Work Preparation
Work Area Preparation
Tool Maintenance
Tool Operation
ASSEMBLY 2
Unpackaging
Tool Needed
Mount Sander
Attach Abrasive Disc
Attach the Table Assembly to Use with Sanding Disc
Attach the Table Assembly to Use with Sanding Belt
Attach Dust Collection Bag
Power Source
Grounding Instructions
Extension Cords
Motor
Electrical Connections
OPERATION 6
ON/OFF Switch
Adjust Belt Tracking Mechanism
Adjust Belt Assembly Position
Adjust Table Tilt Angle
Belt Sanding in Horizontal Position
Operate Sanding Belt
Operate Sanding Disc
Set Up the Miter Gauge
Replace Sanding Belt
Replace Sanding Disc Abrasive
MAINTENANCE 9
General Maintenance
Cleaning
Lubrication
Keep Tool in Repair
TROUBLESHOOTING 10
PARTS ILLUSTRATION & 11
LIST
WARRANTY 14
SECTION PAGE
SAFETY RULES 1
For your own safety, read and understand all warnings
and operating instructions before using any tool or
equipment.
Some dust created by operation of power tool contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
To reduce your exposure to these chemicals: work in a
well ventilated area and work with approved safety
equipment. Always wear OSHA/NIOSH approved,
properly fitting face mask or respirator when using such
tools.
Failure to follow these rules may result in serious personal
injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which
may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended.
• Wear protective hair covering to contain long hair.
• Wear eye and hearing protection. Always use safety
glasses. Eye protection equipment should comply with
ANSI Z87.1 standards. Hearing equipment should
comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications that
cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and
benches invite accidents.
• Work area should be properly lighted.
• Do not use the machine in a dangerous environment.
The use of power tools in damp or wet locations or in
rain can cause shock or electrocution.
• Three-prong plug should be plugged directly into
properly grounded, three-prong receptacle.
• Use the proper extension cord. Make sure your
extension cord is in good condition and should have a
grounding prong and the three wires of
extension cord should be of the correct gauge.
• Keep children and visitors away. Your shop is a poten-
tially dangerous environment. Children and visitors can
be injured.
• Make your workshop childproof with padlocks, master
switches or remove switch keys to prevent any uninten-
tional use of power tools.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine
from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep
tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing
accessories.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any
other condition that may affect tool's operation.
• Poorly maintained tools and machines can further
damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be
repaired or replaced. Do not perform makeshift repairs.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in
the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your
tool or attachment to do a job for which it was not
designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to
the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off
and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall
into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or
if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application
and specific limitations before using it.
• Use recommended accessories. Use of improper
accessories may cause damage to the machine or injury
to the user.
• Handle workpiece correctly. Keep hands away from
moving parts.
• Turn tool off if it jams.
• Always feed workpiece against the direction of the
sanding rotation. To maintain control, properly support
long or wide work-pieces.
CAUTION: Think safety! Safety is a combination of opera-
tor common sense and alertness at all times when tool is
being used.
Do not attempt to operate tool until it is completely
assembled according to the instructions.
WARNING
WARNING
WARNING
WARNING
3
ASSEMBLY
Do not use the machine until it is completely assembled
and you have read and understood the entire operating
manuals.
TOOLS NEEDED
You will need the following tools to assemble and adjust
the machine. (The tools are not included.)
• 10mm Wrench
• 5 and 6mm Hex Wrenches
• Combination Square
• Phillips Screwdriver
MOUNT SANDER
• The machine must be installed in a well-lighted area
with correct power supply.
• The machine can be installed on either a workbench or
a tool stand by using bolts, lock washers, and hex nuts.
• The machine must be bolted to a firm and level surface.
• There must be enough clearance for the moving
workpiece during operation. There must be enough
room for safety operation of the machine.
ATTACH ABRASIVE DISC
Refer to Figure 2
• Remove all screws (b) and remove the Disc Cover (a).
• Clean the surface of the aluminum disc.
• Peel off the protective paper on the back of the Abrasive
Disc (c).
• With the adhesive side facing the aluminum disc,
carefully place the Abrasive Disc (c) onto the center of
aluminum disc.
• Confirm the position is satisfactory before press the
Abrasive Disc (c) firmly and evenly against the
aluminum disc in the entire area.
• Replace the Disc Cover (a) and tighten with screws (b).
ATTACH THE TABLE ASSENBLY TO USE
WITH SANDING DISC
Refer to Figure 3
• Insert the Supporting Rod (d) into the mount on the side
of base (i), to the left lower corner of the Sanding Disc.
• Secure the Supporting Rod (d) onto the base (i) by
tightening the Bolt (l) against the flat surface of the
Supporting Rod (d). Check that Supporting Rod (d) is
stable and will not roll.
• Slide the Table Assembly (g) onto the Supporting Rod
(d) and position the table platform in level position.
• Adjust the distance between the table platform and
the Sanding Disc so it is 1/16” or less. Do not allow the
Sanding Disc to touch any part of the Table Assembly
(g).
• Secure the Table Assembly (g) in position with the Bolt
(h). Tighten the Bolt (h) against the flat surface of the
Supporting Rod (d). Check that Table Assembly (g) is
stable.
• Set the table 90 degree (Perpendicular) to the Sanding
Disc with a Combination Square. Secure the table in
position by tightening the knob (j) on the tilt angle scale
under the table platform.
• Zero the angle indicator: set the pointer (k) to 0 degree.
ATTACH THE TABLE ASSEMBLY TO USE
WITH SANDING BELT
Refer to Figure 4
• With the Sanding Belt Assembly in upright position,
locate the Mount (e) of side of Sanding Belt Assembly.
• Insert the Support Rod (d) into the Mount (e). Secure
the Supporting Rod (d) onto the Mount (e) by tightening
the Bolt (f) against the flat surface of the Supporting Rod
(d). Check that Supporting Rod (d) is stable and will not
roll.
• Slide the Table Assembly (g) onto the Supporting Rod
(d) and position the table platform in level position.
• Adjust the distance between the table platform and the
Sanding Belt so it is 1/16” or less. Do not allow the
Sanding Belt to touch any part of the Table Assembly
(g).
• Secure the Table Assembly (g) in position with the Bolt
(h). Tighten the Bolt (h) against the flat surface of the
Supporting Rod (d). Check that Table Assembly (g) is
stable.
• Set the table 90 degree (Perpendicular) to the Sanding
Belt with a Combination Square. Secure the table in
position by tightening the knob (j) on the tilt angle scale
under the table platform.
• Zero the angle indicator: by setting the pointer (k) to 0
degree.
WARNING
Figure 2
Figure 3
c
a
b
j h dli
g
k
ATTACH THE DUST COLLECTION BAG
Refer to Figure 3
• Slide the Clamp (m) over the Sleeve of Dust Collection
Bag (n).
• Locate the Dust Port on the side of the Base.
• Place the Dust Collection bag (n) and Clamp over the
Dust Port. If necessary, adjust the size of the Clamp (m)
opening by rotating the handle on the Clamp (m).
• Tighten the Clamp (m) by pressing the handle. Check
that the Dust Collection Bag (n) is securely attached to
the Dust Port.
POWER SOURCE
Do not connect to the power source until the machine is
completely assembled.
The machine is wired for 120 volts, 60 HZ alternating
current. Before connecting the machine to the power
source, make sure the switch is in the "OFF" position.
Running the unit on voltages which are not within range
may cause overheating and motor burn-out. Heavy loads
require that voltage at motor terminals be no less than the
voltage specified on nameplate.
• Power supply to the motor is controlled by a locking
rocker switch. Remove the key to prevent unauthorized
use.
GROUNDING INSTRUCTIONS
Improper connection of equipment grounding conductor
can result in the risk of electrical shock.
• The machine should be grounded while in use to protect
operator from electrical shock.
• In the event of an electrical short circuit, grounding
reduces the risk of electrical shock by providing an
escape wire for the electric current.
• This machine is equipped with an approved
3-conductor cord rated at 150V and a 3-prong
grounding type plug for your protection against shock
hazards.
• Grounding plug should be plugged directly into a
properly installed and grounded 3-prong grounding-type
receptacle, as shown (Figure 5)
• The plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
• Check with a qualified electrician or service personnel if
these instructions are not completely understood or if in
doubt as to whether the tool is properly grounded.
• Do not modify plug provided. If it will not fit in outlet,
have proper outlet installed by a qualified electrician.
Use only 3-wire extension cords, that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine's plug, as show in
Figure 5
Do not permit fingers to touch the terminals of plug when
installing or removing from outlet.
• Inspect tool cords periodically, and if damaged, have
repaired by an authorized service facility.
• The conductor with insulation having an outer surface
that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or replacement
of the electric cord or plug is necessary, do not connect
the green (or green and yellow) wire to a live terminal.
A temporary 3-prong to 2-prong grounding adapter (see
Figure 6) may be used to connect this plug to a matching
2-conductor receptacle as shown in figure 6. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
In Canada, the use of temporary adapter is not permitted
by the Canadian Electric Code. Where permitted, the rigid
green tab or terminal on the side of the adapter must be
securely connected to a permanent electrical ground such
as a properly grounded water pipe, a properly grounded
outlet box or a properly grounded wire system.
WARNING
WARNING
4
ASSEMBLY
Figure 6
WARNING
Figure 4
j
h
k
g
d
nm
f
e
Figure 5
Grounded outlet Box
3 - Prong Plug
Grounding Prong
Grounding
Means
Grounded outlet Box
Adapter
5
ASSEMBLY
WARNING
• Many cover plate screws, water pipes and outlet boxes
are not properly grounded. To ensure proper ground,
grounding means must be tested by a qualified
electrician.
EXTENSION CORDS
Use proper extension cords. Make sure the extension
cord is in good condition. Use only 3-wire extension cords
have 3-prong grounding type plugs and 3-pole
receptacles which accept the tool plug. When using an
extension cord, make sure to use one heavy enough to
carry the current of the machine. An undersized cord will
cause a drop in the voltage, resulting in loss of power and
overheating. Use the table to determine the minimum wire
size (A.W.G.) extension cord.
Extension Cord Length
Wire Size…………….. A.W.G.
Up to 25 ft…………… 16 gauge
NOTE: Using extension cords over 25 ft. long is not
recommended.
MOTOR
The sander is equipeed with a 7,5 Amps motor. The 120
Volt motor has the following specifications:
Horsepower (Peak HP) . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5
Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single
RPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3450
ELECTRICAL CONNECTIONS
• Turn the switch off and disconnect the machine from
power source before any repair or maintenance work.
• Some electrical wiring and connection work must be
performed by qualified electrician in accordance with
local regulations.
• Scheme of the motor and electric wiring inside this
machine is shown in Figure 7.
• There is a green grounding wire fastened to the frame of
the machine to provide Shock Protection. Do not
disconnect the Grounding Wire from the frame.
• The Motor is rated for used at 120 Volts.
• Connect this machine to 3-Conductor Power outlet with
appropriate rating only.
• Use only 3-pronged Extension Power Cord with
appropriate rating with this machine.
• When change the power cord, use only 3-pronged
Power Cord with appropriate rating.
• The Power switch is a Single Pole Rocker switch with
Locking Mechanism. Remove the Key when not in use
to prevent accidents.
Power Cord
Switch
Motor
Figure 7
ON/OFF SWITCH
The ON/OFF switch is located in the front of Sander base.
To turn the machine ON, pull the switch to the up position.
To turn the machine OFF, push the switch to the down
position.
NOTE: When the machine is not in use, the machine
should be locked in the “OFF” position to prevent unau-
thorized use.
• To lock the machine, turn the switch to “OFF” position.
Pull the key out. The switch cannot be turned on without
the key.
• If the key is removed when the switch is at the “On:
position, the switch can be turned off but cannot be
turned on again.
• To unlock, place the key into the slot on switch unit until
it snaps.
ADJUST BELT TRACKING MECHANISM
Keep hands away from sanding belt, idler drum, drive
drum, and any moving parts while conducting Belt
Tracking Mechanism adjustment.
• To check sanding belt level, push the Tension Lever (b)
toward drive drum to tighten the sanding belt.
• To check the belt tracking, switch the machine ON and
OFF quickly. Watch the Sanding Belt (a) movement on
the Idler and Drive Drum. The Sanding Belt should
rotate without moving to the right and left.
• Use the Adjust Tracking Nut (c) to center the Sanding
Belt (a). If the Sanding Belt (a) keeps moving to the
right, turn the Adjust Tracking nut (c) to the left. If the
Sanding Belt (a) keeps moving to the left, turn the Adjust
Tracking nut (c) to the right.
• After each adjustment, switch the machine ON and OFF
quickly and check the Sanding Belt (a) movement again.
Repeat the procedures to adjust the belt tracking until
the Sanding Belt (a) is centered.
ADJUST BELT ASSEMBLY POSITION
Refer to Figure 9
• The Sanding Belt Assembly (d) is designed to function
at any angle between horizontal and vertical position.
There are adjustable positive stops for both horizontal
and vertical positions. The Horizontal Stop is located on
top of the Base (h). It can secure the Sanding Belt
Assembly in horizontal position.
• To change position, use L Wrench to loosen the Socket
Head Bolt (g) in the Pivot Bracket (f). The Pivot Bracket
is located between the Sanding Disc Assembly and The
Sanding belt Assembly.
• Position the Sanding belt Assembly (d) to the desired
angle and tighten the Socket Head Bolt (g) in the Pivot
Bracket (f).
ADJUST TABLE TILT ANGLE
Refer to Figure 10
• The table platform can be adjusted from 0 to 45 degree
(+/- 3°).
• To adjust the table tilt angle, loose the Knob (i) on the
Tilt Angle Scale (k) under the Table Platform (j).
• Tilt the Table Platform (j) to the desired angel as
indicated by the Scale (k). Tighten the Knob (i).
• Check that the distance between the Table Platform (j)
and the sanding surface is 1/16” or less. Do not allow
the sanding surface to touch any part of the Table
Assembly. If adjustment is necessary, loose the Bolt
(l) that attach the Table Assembly to the Supporting Rod
and adjust the table platform position. Refer to ATTACH
THE TABLE TO USE WITH SANDING BELT section for
details.
Figure 8
Figure 9
OPERATION
6
WARNING
d
g
a
c
b
f
h
BELT SANDING IN HORIZONTAL POSITION
Refer to Figure 11
• Remove Table Assembly and place the Sanding Belt
Assembly (m) in horizontal position.
• The Idler Drum (p) can be safely used to sand concave
surface.
• The Work Stop (n) and Dust Shroud (o) are integrated
and are located at the Drive Drum (q) end of the
Sanding Belt Assembly (q).
OPERATE SANDING BELT
• Always wear protective eye wear.
• Keep fingers away from abrasive surface and any
moving parts.
• Use Table and Work Stop to securely position the
workpiece during operation.
• Move workpiece across sanding belt evenly to minimize
uneven wear of abrasive surface.
• Do not apply excessive force against the sanding belt.
Allow sanding belt to sand away workpiece by applying
gentle and consistent pressure.
• Use horizontal belt position with Work Stop to sand the
sides of long workpiece.
• Use vertical belt position or Sanding Disc with Table to
sand the ends of long workpiece.
• Use caution when sanding small or thin workpiece.
• Use flat portion of abrasive surface to sand convex
object. Use Idler Drum portion of abrasive surface to
sand concave object.
• For precise sanding, use Mitre Gauge.
• For beveled sanding, tilt the table to a desired angle.
• During sanding, position the workpiece securely against
work stop or against table platform.
OPERATE SANDING DISC
• Always wear protective eye wear.
• Keep fingers away from abrasive surface and any
moving parts.
• Use Table to securely position the workpiece during
operation.
• Use Sanding Disc for small object only.
• Use sanding disc to sand flat or convex surface.
• Use only the “Down Side” of the disc surface. This is
the area of the disc surface where the moving disc going
downward. It is to the left of the operator.
• Move workpiece across sanding Disc “Down Side”
evenly to minimize uneven wear of abrasive surface.
• The Sanding disc moves faster at outer edge and will
remove working material faster.
• For precise sanding, use Mitre Gauge.
• For beveled sanding, tilt the table to a desired angle.
SET UP THE MITRE GAUGE
Refer to Figure 12
• Use Mitre Gauge (a) to securely hold the workpiece at a
precise angle for sanding.
• Position the Mitre gauge (a) onto the groove on the
table platform.
• Calibrate with a combination square (d) so the Mitre
gauge (a) is perpendicular to the abrasive surface.
Tighten the Knob (c). Set the pointer (b) to ZERO.
• Loose the Knob (c) and turn the Mitre Gauge (a) to
desired angle. Tighten the Knob (c) to secure the Mitre
Gauge (a) in place.
REPLACE SANDING BELT
Refer to Figure 13 and 14
• Replace Sanding Belt whenever it is worn, glazed, torn,
or becomes uneven.
• Place the Sanding Belt Assembly in Vertical position.
• Remove the Table Assembly (e). Remove the Support
Rod (f).
• Remove Wing Screws with Washers (g), and Belt Dust
Cover (h) at the base of Sanding Belt Assembly.
Figure 10
Figure 11
Figure 12
OPERATION
7
i
j
l
k
0
5
10
40
45
np
m
o
q
c
d
a
b
• Release sanding belt tension by lift the Tension Lever (i)
toward the Idler Drum (j).
• Remove the used Sanding Belt (k).
• Replace with a new Sanding Belt. If there is an arrow
mark on the inside backing, the arrow should point in the
direction of belt travel.
• Position and center the new Sanding Belt over the Drive
Drum (o) and Idler Drum (j).
• Tighten the belt tension with the Tension Lever (i). Push
the tension lever toward the Drive Drum(o).
• Replace the Dust Cover (h) and Wing Screws with
Washers (g).
• Adjust the Bell Tracking Mechanism, Refer to ADJUST
BELT TRACKING MECHANISM section.
• Replace Support Rod and Table Assembly.
REPLACE SANDING DISC ABRASIVE
Refer to Figure 14
• Remove Table Assembly. Remove Support Rod.
• Remove all screws (m) and remove the Disc Cover (l).
• Peel off the used Sanding Disc Abrasive.
• Clean the surface of the Aluminum Disc. Use Solvent to
remove excessive residual adhesive if necessary.
• Peel off the protective paper on the back of the New
Abrasive Disc (n).
• With the adhesive side facing the disc drum, carefully
place the Abrasive Disc (n) onto the center of aluminum
disc.
• Confirm the position is satisfactory before press the
Abrasive Disc (n) firmly and evenly against the disc
drum in the entire area.
• Replace the Disc Cover (l) and tighten with screws (m).
• Replace Support Rod and Table Assembly.
Figure 13
8
OPERATION
f
e
g
h
0
5
10
40
45
Figure 14
n
j
i
k
o
l
m
GENERAL MAINTENANCE
• Turn switch to OFF position and disconnect the machine
from power source.
• Wear safety goggles when blowing out sawdust to
prevent eye injury.
CLEANING
• Keep machine and workplace clean. Avoid
accumulation of sawdust on the tool.
• Be certain motor is kept clean and free of dust.
• Use soap and water to clean painted parts, rubber parts
and plastic guards.
LUBRICATION
• A light coat of paste wax on the work table will make it
easier to feed the workpiece and prevent rust.
KEEP TOOL IN REPAIR
• If power cord is worn, cut or damaged in any way, do
not operate the machine.
• Replace any worn, damaged, or missing parts. Use
parts listed to order parts.
• Any attempt to repair motor may create a hazard unless
repair is done by a qualified service technician.
• Call the customer line at 1-877-393-7121.
WARNING
MAINTENANCE 9
6”X 9” DISC/BELT SANDER PARTS ILLUSTRATION 11
Termékspecifikációk
| Márka: | Powertec |
| Kategória: | Sander |
| Modell: | BD6900 |
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