Használati útmutató Generac QT08054GVAX

Generac nincs kategorizálva QT08054GVAX

Olvassa el alább 📖 a magyar nyelvű használati útmutatót Generac QT08054GVAX (120 oldal) a nincs kategorizálva kategóriában. Ezt az útmutatót 5 ember találta hasznosnak és 2 felhasználó értékelte átlagosan 4.5 csillagra

Letöltés PDF

Oldal 1/120

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1-1

Despite the safe design of this generator,

operating this equipment imprudently, neglect-

ing its maintenance or being careless can cause

possible injury or death. Permit only respon-

sible and capable persons to install, operate or

maintain this equipment.



Potentially lethal voltages are generated by

these machines. Ensure all steps are taken to

render the machine safe before attempting to

work on the generator.

Parts of the generator are rotating and/or hot

during operation. Exercise care near running

generators.

1-2

1-3

IDENTIFICATION RECORD

2-1

General Information



Any attempt to crank or start the engine before

it has been properly serviced with the recom-

mended oil may result in an engine failure.



Do not use any chromate base rust inhibitor

with ethylene glycol base anti-freeze or chro-

mium hydroxide (“green slime”) forms and will

cause overheating. Engines that have been

operated with a chromate base rust inhibitor

must be chemically cleaned before adding eth-

ylene glycol base anti-freeze. Using any high

silicate anti-freeze boosters or additives will

also cause overheating. The manufacturer also

recommends that any soluble oil inhibitor is

NOT used for this equipment.



Do not remove the radiator pressure cap while

the engine is hot or serious burns from boiling

liquid or steam could result.



Ethylene glycol base antifreeze is poisonous.

Do not use mouth to siphon coolant from the

radiator, recovery bottle or any container. Wash

hands thoroughly after handling. Never store

used antifreeze in an open container because

animals are attracted to the smell and taste of

antifreeze even though it is poisonous to them.

3-1

Equip010 Rev. D 07/11

4-1

5-1

Engine Parameters

Exhaust System

Combustion Air Requirements (Natural Gas)

Governor

Engine Lubrication System

Fuel Consumption - ft3/hr (Natural Gas/LPV)



Voltage Regulator

Power Adjustment for Ambient Conditions

Controller Nexus ..................................................................

6-1

6-2

ALTERNATOR AC LEAD

CONNECTIONS

ALTERNATOR POWER WINDING

CONNECTIONS

E3 L - N

L - L

INTERNAL

CONNECTIONS

00 (NEUTRAL)

S12

S11

S10

E3 L - N

L - L

7-1

General Information

E3 E2

00 (NEUTRAL)

INTERNAL CONNECTIONS E1

L-L

L-N

S1 S1

S4 S4

S5 S2

E3 E2

L-L

L-N

S7 S1

S10 S4

S12

S11 S2

E3 L - N

L - L

INTERNAL

CONNECTIONS

00 (NEUTRAL)

0VAC

2VAC

208C

240C

240 VAC

120 VAC 120 VAC

240 VAC

S2 S12

S11

S10

E1 E3

208 VAC

7-2

General Information



8-1

8-2

8-3

8-4

8-5

8-6

8-7

ACTIVATION

RUN LOGALARM LOG

HISTORY STATUS

COMMANDSTATE VERSIONSDISPLAY

GENERATOR

FREQUENCY

ENGINE

HOURS

ENGINE

RPM

BATTERY

VOLTAGE

DEBUG

INPUTS OUTPUTS DISPLAYS

EDIT

LANGUAGE

TIME/DATE

EXERCISE

TIME/SPEED

ESC Press the “ESCAPE” key

to jump back up through

the menu levels.

+ / - Use the “+/-” key

to navigate through

the menu.

ENTER Use the “ENTER” key

to select items or

enter data.

ESC

ESC ESC

RESET

MAINTENANCE

QT TEST

MAIN MENU

The Maintenance Disconnect Switch and the

AUTO/OFF/MANUAL switches (if so equipped)

must be set properly, or the generator will

crank and start as soon as the utility power to

the transfer switch is turned off. Refer to appli-

cable control panel and transfer switch manuals

for more information.

Do not proceed until certain that utility source

voltage is available to the transfer switch and

the transfer switch main contacts are set to

UTILITY.



Do not attempt manual operation until all

power supplies to the transfer switch have been

positively turned off, or extremely dangerous -

possibly lethal - electrical shock will result.



Transfer switch enclosure doors should be kept

closed and locked. Only authorized personnel

should be allowed access to the transfer switch

interior. Extremely high and dangerous voltages

are present in the transfer switch.

n Do not crank the engine continuously for lon-

ger than 30 seconds, or the heat may

damage the starter motor.

NOTE:

Refer to the applicable manual for your transfer switch and to

“Transfer Switch Start Signal Connections”. In addition, please

note the dangers under “Engine Start-up and Transfer.”

9-1

GENERAL MAINTENANCE

 Before working on the Stationary Emergency

Generator, ensure the following:

• The AUTO/OFF/MANUAL switch is in the OFF position.

• The control panel fuse has been removed from the control

box.

• The 120VAC supply to the battery charger is switched OFF.

• The negative battery cable has been removed.

CHECK ENGINE OIL

Check engine crankcase oil level (Figure 10.1) according to the

Service Schedule.

• Remove oil dipstick and wipe dry with a clean, lint-free cloth.

• Install oil dipstick, wait approximately 10 seconds, then remove

again.

• Oil should be between FULL and ADD marks.

• If oil level is below the dipstick ADD mark, remove oil fill cap-.

Add the recommended oil to bring oil level up to the FULL

mark. DO NOT FILL ABOVE THE “FULL” MARK. See “Engine Oil

Recommendations” for recommended oils.

Figure 10.1 - Oil Dipstick and Oil Fill Cap

Oil Filter

Oil Fill Oil

Dipstick

Add Oil

Level Mark

Full Oil

Level Mark

CHANGING ENGINE OIL

 Hot oil may cause burns. Allow engine to cool

before draining oil. Avoid prolonged or repeat-

ed skin exposure with used oil. Thoroughly

wash exposed areas with soap.

Refer to the Service Schedule for engine oil and filter change fre-

quencies.

Drain the oil while the engine is still warm from running. This

means warm up the engine, shut it down and drain immediately

as follows:

1. Remove the drain hose from its retaining clip or cut the zip-tie

securing the oil drain hose.

2. Loosen and remove OIL DRAIN HOSE CAP. Drain oil com-

pletely into suitable container.

3. When all oil has drained, install and tighten OIL DRAIN HOSE

CAP and secure drain hose with a new zip-tie, or place the

hose in its retaining clip.

4. Turn OIL FILTER (Figure 10.1) counterclockwise and remove.

Properly dispose of old filter.

5. Apply light coating of new engine oil to seal of new oil fil-

ter. Install FILTER and tighten by hand only. DO NOT OVER

TIGHTEN.

6. Remove OIL FILL CAP and add recommended oil. Crankcase

oil capacity is listed in the "Specifications" section.

 After refilling the crankcase with oil, always

check oil level on dipstick. NEVER OPERATE

ENGINE WITH OIL BELOW THE DIPSTICK “ADD”

MARK.

7. Start engine and check for oil leaks.

8. Shut OFF engine and wait 10 minutes for the oil to settle down

into the oil pan. Recheck oil level on dipstick. DO NOT fill

above the dipstick "FULL" mark.

9. Dispose of used oil at a proper collection center.

COOLING INTAKE/OUTLET

Air intake and outlet openings in the generator compartment must

be open and unobstructed for continued proper operation. This

includes such obstructions as high grass, weeds, brush, leaves

and snow.

Without sufficient cooling and ventilating air flow, the engine/gen-

erator quickly overheats, which causes it to shut down. (See the

installation diagram.)

 The exhaust system parts from this product get

extremely hot and remains hot after shutdown.

High grass, weeds, brush, leaves, etc. must

remain clear of the exhaust. Such materials may

ignite and burn from the heat of the exhaust

system.

INSPECT COOLING SYSTEM

• Inspect engine cooling system. See the Service Schedule.

• Check hoses for damage, deterioration, leaks, etc. Correct any

discrepancies found.

• Check hose clamps for tightness.

10-1

Maint032 Rev. A 12/11

Maintenance

ENGINE COOLANT

Check coolant level in coolant recovery bottle. See the Specifications

and Service Schedule sections.

• Add recommended coolant mixture as necessary.

• Periodically remove radiator pressure cap (only when engine

has cooled down) to make sure the coolant recovery system

is functioning properly. Coolant should be at bottom of radia-

tor filler neck. If coolant level is low, inspect gasket in radiator

pressure cap. Replace cap, if necessary. To have pressure cap

tested, contact a Service Facility. Inspect cooling system and

coolant recovery system for leaks.

COOLANT CHANGE

Every year, have a service dealer drain, flush and refill the cooling

system. See the Specifications and Service Schedule for cooling

system recommendations.

OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL

SYSTEM

Engine cranking, start up and running are controlled by a solid

state Engine Controller circuit board. Battery voltage is delivered

to that circuit board via the control panel fuse. This overcurrent

protection device will open if the circuit is overloaded.

 If a circuit breaker opens or a fuse element

melts, find the cause of the overload before

resetting the circuit breaker or replacing the

fuse.

PERFORM VISUAL INSPECTION

Complete a thorough visual inspection of the entire engine-genera-

tor monthly. Look for obvious damage, loose, missing or corroded

nuts, bolts and other fasteners. Look for fuel, oil or coolant leaks.

INSPECT EXHAUST SYSTEM

Inspect the exhaust system at least once every year. Check all

exhaust system pipes, mufflers, clamps, etc. for condition, tight-

ness, leaks, security, damage.

CHECK FAN BELT

• Inspect fan belts every year. Replace any damaged, deterio-

rated, worn or otherwise defective belt.

• Check fan belt tension. Thumb pressure, exerted midway

between pulleys, should deflect about 3/8 to 5/8 of an inch.

This system uses an automatic belt tensioner and cannot be

adjusted.

Figure 10.2 – Fan Belts

CHANGING THE ENGINE AIR FILTER

To replace the engine air filter, remove the air filter cover and

replace the air filter making sure it is positioned properly before

reattaching the cover (Figure 10.3).

See the Service Schedule for air filter maintenance.

Figure 10.3 – Engine Air Filter

Air Filter

10-2

Maint032 Rev. A 12/11

Maintenance

SPARK PLUGS

Reset the spark plug gap or replace the spark plugs as neces-

sary.

1. Clean the area around the base of the spark plugs to keep dirt

and debris out of the engine. Clean by scraping or washing

using a wire brush and commercial solvent. Do not blast the

spark plugs to clean.

2. Remove the spark plugs and check the condition. Replace

the spark plugs if worn or if reuse is questionable. See the

“Service Schedule” section for recommended inspection.

3. Check the spark plug gap using a wire feeler gauge. See the

Specifications section for the required spark plug gap.

BATTERY MAINTENANCE

The battery should be inspected per the Service Schedule section.

The following procedure should be followed for inspection:

1. Inspect the battery posts and cables for tightness and corro-

sion. Tighten and clean as necessary.

2. Check the battery fluid level of unsealed batteries and, if

necessary, fill with DISTILLED WATER ONLY. DO NOT USE TAP

WATER IN BATTERIES.

3. Have the state of charge and condition checked. This should

be done with an automotive-type battery hydrometer.

 Storage batteries give off explosive hydrogen

gas. This gas can form an explosive mixture

around the battery for several hours after

charging. The slightest spark can ignite the gas

and cause an explosion. Such an explosion can

shatter the battery and cause blindness or other

injury. Any area that houses a storage battery

must be properly ventilated. Do not allow smok-

ing, open flame, sparks or any spark producing

tools or equipment near the battery.

 Battery electrolyte fluid is an extremely corro-

sive sulfuric acid solution that can cause severe

burns. Do not permit fluid to contact eyes, skin,

clothing, painted surfaces, etc. Wear protective

goggles, protective clothing and gloves when

handling a battery. If fluid is spilled, flush the

affected area immediately with clear water.

 Do not use any jumper cables or booster bat-

tery to crank and start the generator engine. If

the battery has completely discharged, remove

it from the generator for recharging.

 Be sure the AUTO/OFF/MANUAL switch is set

to the OFF position, before connecting the

battery cables. If the switch is set to AUTO or

MANUAL, the generator can crank and start as

soon as the battery cables are connected.

Be sure the 120VAC power supply to the battery

is turned OFF, or sparking may occur at the bat-

tery posts as the cables are attached and cause

an explosion.

BATTERY REPLACEMENT

NOTE:

Unit DOES NOT include battery.

When supplying or replacing the battery, the recommended num-

ber and type of battery is listed in the Specifications Section.

NOTE:

The BCI number should be located directly on the battery.

CLEANING THE STATIONARY EMERGENCY GENERATOR

Keep the generator as clean and as dry as possible. Dirt and

moisture that accumulates on internal generator windings have an

adverse effect on insulation resistance.

Periodically clean generator exterior surfaces. A soft brush may be

used to loosen caked on dirt. Use a vacuum system or dry, low

pressure air to remove any accumulations of dirt. The generator is

housed inside an all-weather enclosure, clean the enclosure with a

soft, damp cloth or sponge and water.

Once each year have the generator cleaned and inspected by a

Service Dealer. That dealer will use dry, low pressure air to clean

internal windings.

Finally, have the insulation resistance of stator and rotor windings

checked. If insulation resistances are excessively low, the genera-

tor may require drying.

10-3

Maint032 Rev. A 12/11

Maintenance

SERVICE SCHEDULE

System / Component Frequency Procedure

Weekly - W

Monthly - M

Yearly - Y

Inspect Change Clean

Fuel

Fuel Lines & Connections M X

Lubrication

Oil Level M X*

Oil Y X**

Oil Filter Y X**

Cooling

Engine Coolant Lines & Connections M X

Engine Coolant Level M X

Engine Coolant Y X

Enclosure Louvers W X X

Engine

Air Cleaner Y X X***

Spark Plugs Y X X***

Battery

Remove Corrosion, Ensure Dryness M X X

Clean & Tighten Battery Terminals M X X

Check Charge State M X X***

Check Electrolyte Level M X X***

General Condition

Vibration, Noise, Leakage, Temperature M X

Generator System

Complete Tune-up and System Inspection Y To be completed by an Authorized Service Dealer.

Footnotes

* Inspect the oil level monthly or every 12 hours during continuous operation.

** Change oil and oil filter after the first 30 hours of operation and then every 100 hours or annually thereafter, whichever occurs first.

Change sooner when operating under heavy load or in a dusty or dirty environment or in high ambient temperatures.

*** Replace as necessary.

11-1

SrvSchd004 Rev. B 05/10

Service Schedule

Troubleshooting

TROUBLESHOOTING GUIDE

PROBLEM CAUSE CORRECTION

Engine won’t crank. 1. Control panel 7.5 amp fuse blown. 1. Replace fuse.*

2. Loose or corroded or defective 2. Tighten, clean or replace

battery cables. battery cables as necessary.*

3. Defective starter contactor. 3. Replace contactor.*

4. Defective starter motor. 4. Replace starter motor.*

5. Dead or Defective Battery. 5. Remove, change or replace battery.*

Engine cranks but won't start. 1. Out of fuel. 1. Replenish fuel/turn on fuel valve.

2. Fuel solenoid (FS) is defective 2. Replace solenoid.*

3. Spark plugs defective. 3. Clean, regap or replace plugs.

Engine starts hard, runs rough. 1. Air cleaner plugged or damaged. 1. Clean or replace as needed.

2. Defective spark plugs. 2. Clean, regap or replace plugs.

3. Fuel pressure incorrect. 3. Confirm fuel pressure to regulator is as

recommended in SPECIFICATIONS.*

4. Insufficient fuel supply. 4. Confirm fuel pressure to regualtor is as

recommended in SPECIFICATIONS.*

5. Fuel system set to wrong fuel type. 5. Reconfigure the fuel system. (See

RECONFIGURING THE FUEL SYSTEM in

manual.*

Engine starts then shuts down. 1. Engine oil level is low. 1. Check oil and add oil as needed.

2. Engine is overheated. 2. Check cooling system for leaks.

3. Defective Low Oil Pressure Switch 3. Replace switch.*

4. Defective Coolant Temperature Switch 4. Replace switch.*

5. Defective Control Module circuit board. 5. Replace board.*

6. Coolant Level is Low. 6. Repair leak - Add coolant.

7. Defective Low Coolant Level Switch 7. Replace Switch.*

AUTO/OFF/MANUAL Switch at OFF, 1. Defective AUTO/OFF/MANUAL switch 1. Replace board.*

engine continues to run. 2. Defective Control Module circuit board 2. Replace board.*

No AC output from generator. 1. Main line circuit breaker is tripped/open. 1. Reset to ON/CLOSED.

2. Generator internal failure. 2. *

3. Thermal circuit breaker open. 3. Auto-reset - Wait 5 min. and attempt restart.

*Contact the nearest Dealer for assistance.

12-1

Trblsht003 Rev. B 05/10

United States Environmental Protection Agency Warranty Statement

(Stationary Emergency Spark-Ignited Generators)

Warranty Rights, Obligations and Coverage

The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission

Control System Warranty on your new stationary emergency engine. If during the warranty period, any emission control system or compo-

nent on your engine is found defective in materials or workmanship, Generac will repair your engine at no cost to you for diagnosis, replace-

ment parts and labor provided it be done by a Generac Authorized Warranty Service Facility. Your emission control system may include parts

such as the fuel metering, ignition, and exhaust systems and other related emission related components listed below. Generac will warrant

the emissions control systems on your 2009 and later model year engines provided there has been no abuse, neglect, unapproved modifica-

tion, or improper maintenance of your engine. For engines less than 130 HP the warranty period is two years from the date of sale to the ulti-

mate purchaser. For engines greater than or equal to 130 HP the warranty period is three years or 2500 hours of operation, whichever

comes first, from the date of the engine being placed into service. For high-cost warranted components, the Emission Control System war-

ranty is valid for 5 years or 3500 hours of operation, whichever comes first.

Purchaser's/Owner's Warranty Responsibilities

As the engine purchaser/owner you are responsible for the following: 1) The engine must be installed and configured in accordance to Gen-

erac's installation specifications. 2) The completion of all maintenance requirements listed in your Owner's Manual. 3) Any engine setting

adjustment must be done in accordance and consistent with the instructions in the Owner's Manual. 4) Any emission control system or com-

ponent must be maintained and operated appropriately in order to ensure proper operation of the engine and control system to minimize

emissions at all times.

Generac may deny any/or all Emission Control System Warranty coverage or responsibility of the engine, or an emission control system or

component on your engine thereof, if it has failed due to abuse, neglect, unapproved modification or improper maintenance, or the use of

counterfeit and/or “gray market” parts not made, supplied or approved by Generac. Warranty service can be arranged by contacting either

your selling dealer or a Generac Authorized Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. The purchaser/owner shall

be responsible for any expenses or other charges incurred for service calls and/or tr spection or ansportation of the product to/from the in

repair facilities. The purchaser/owner shall be responsible for any and/or all damages or losses incurred while the engine is being trans-

ported/shipped for inspection or warranty repairs. Contact Generac Power Systems Inc. for additional Emission Control System Warranty

related information, Generac Power Systems, Inc., PO. Box 8, Waukesha, WI 53187, or call 1-800-333-1322 or www.generac.com.

Important Note

This warranty statement explains your rights and obligations under the Emission Control System Warranty, which is provided to you by Gen-

erac pursuant to federal law. Note that this warranty shall not apply to any incidental, consequential, or indirect damages caused by defects

in materials or workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties,

expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Any

implied warranties which are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states

do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Emission Related Parts Include the Following (if so equipped)

*High-Cost Warranted Component

EmsnWrnty001 Revision F (04/15)

1) Fuel Metering System

1.1) Gasoline Carburetor Assembly and Internal Components

A) Fuel Filter, B) Carburetor, C) Fuel Pump

1.2) Carburetion Assembly and Its Components

A) Fuel Controller, B) Carburetor and Its Gaskets,

C) Mixer and Its Gaskets, D) Primary Gas Regulator,

E) Liquid Vaporizer

1.3) Fuel Regulator

2) Air Induction System Including A) Intake Pipe/Manifold,

B) Air Cleaner

3) Ignition System Including A) Spark Plug, B) Ignition Module,

C) Ignition Coil, D) Spark Plug Wires

4) Exhaust System

A) Catalyst Assembly*, B) Exhaust Manifold, C) Muffler,

D) Exhaust Pipe, E) Muffler Gasket

5) Crankcase Breather Assembly Including

A) Breather Connection Tube, B) PCV Valve

6) Oxygen Sensor

7) Diagnostic Emission-Control System

United States Environmental Protection Agency Compliance Requirements

(Stationary Emergency Spark-Ignited Generators)

Purchaser's/Owner's Record Keeping Responsibilities

The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain your record

keeping requirements for compliance with Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion

Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60. As the engine purchaser/owner who operates and maintains

their certified emergency stationary engine and emission control system according to applicable emission related guidelines as specified in

this Owner's Manual, you are required to meet the following notification and record keeping requirements to demonstrate compliance: 1)

Maintain documentation that the engine is certified to meet emission standards. 2) Record keeping of maintenance conducted. 3) Record

keeping of the provision allowing natural gas engines to operate using propane for a maximum of 100 hours per year as an alternate fuel

solely during emergency operations provided the engine is not certified to operate on propane. 4) Meet all compliance notifications submitted

to the purchaser/owner and maintain all supporting documentation. 5) Record keeping of hours of operation, including what classified the

operation as emergency and how many hours are spent for non-emergency operation. For emergency engines greater than or equal to 130

HP, record keeping of hours of operation begins January 1, 2011. For emergency engines less than 130 HP, record keeping of hours of oper-

ation begins January 1, 2009; engines are equipped with non-resettable hour meters to facilitate record keeping.

Specific Air Quality Management or Air Pollution Control Districts may have different and additional record keeping/reporting requirements.

Your permit to construct and/or operate the engine may be contingent upon compliance with those requirements. Check with your local Air

Quality Management or Air Pollution Control District for specific requirements.

Emergency stationary internal combustion engines (ICE) may be operated for the purpose of maintenance checks and readiness testing,

provided that the tests are recommended by Federal, State or local government, Generac, or the insurance company associated with the

engine. Maintenance checks and readiness testing of such units is limited to 100 hours per year. There is no time limit on the use of emer-

gency stationary ICE in emergency situations. The purchaser/owner may petition the Administrator for approval of additional hours to be

used for maintenance checks and readiness testing, but a petition t Federal, is not required if the owner maintains records indicating tha

State, or local standards require maintenance and testing of emergency ICE beyond 100 hours per year. Emergency stationary ICE may

operate up to 50 hours per year in non emergency situations, but those 50 hours are counted towards the 100 hours per year provided for

maintenance and testing.

The 50 hours per year for non-emergency situations cannot be used for peak shaving or to generate income for a facility to supply power to

an electric grid or otherwise supply power as part of a financial arrangement with another entity. For purchaser/owner of emergency engines,

any operation other than emergency operation, maintenance and testing, and operation in non-emergency situations for 50 hours per year,

as permitted in this section is prohibited.

If you operate and maintain your certified emergency stationary SI internal combustion engine and emissions control systems in accordance

to the specifications and guidelines in this Owner’s Manual, EPA will not require engine performance testing. If not, your engine will be con-

sidered non-certified and you must demonstrate compliance according to Subpart JJJJ - Standards of Performance for Stationary Spark Igni-

tion Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60.

Emission-Related Installation Instructions

Your certified emergency stationary engine has pre-set emission control systems or components that require no adjustment. Inspection and

replacement of an emissions related component is required to be done so in accordance with the requirements cited in the United States

Environmental Protection Agency Warranty Statement or can be arranged by contacting either your selling dealer or a Generac Authorized

Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. Failing to follow t ified engine in a hese instructions when installing a cert

piece of non-road equipment violates federal law 40 CFR 1068.105 (b), subject to fines or penalties as described in the Clean Air Act.

EmsnWrnty001 Revision F (04/15)

Notes

EXPLODED VIEW: EV CONBOX C5 NEXUS

DRAWING #: 0H9370

GROUP A

APPLICABLE TO:

REVISION: K-3487-G Page 4 of 8

DATE: 8/4/15

ITEM PART# QTY. DESCRIPTION

PAGE 1

1 0H9221 1 BACK PANEL CONNBOX SUPPORT C5

2 0H6265 1 TOP PANEL CONNBOX SUPPORT C2

(1)3 0F5376S0AR 1 MX150L SLRRMNT 22-18 8P W/O GA

(1)4 0F5396S0AR 1 MX150L SLRRMNT 22-18 12P W/OGA

5 0H6169D 1 ASSY PROG 2010 IGN MOD 10CYL

0H6169C 1 ASSY PROG 2010 IGN MOD 8 CYL

6 0H6267 1 COVER VOLTAGE SHIELD

7 057073 2 JUNCTION BLOCK 3/8-16

8 0J0489 1 DECAL CUSTOMER POWER CONNECT

9 0H6160 1 COVER WIRE ENTRY CONNBOX

(1)10 0D7393T 2 TERM BLOCK 3P UL 12-20AWG

(1)11 0D7393U 2 TERM BLOCK 4P UL 12-20AWG

(5)12 0H67330ST0R 1 BRACKET GIMBAL CONTROL PNL

13 0D3700 6 NUT FLANGE M6-1.0 NYLOK

14 0A2115 2 WASHER NYLON .257

15 022473 12 WASHER FLAT 1/4-M6 ZINC

16 022097 2 WASHER LOCK M6-1/4

17 0H7115 2 KNOB M6-1.0 CONTROL PANEL

18 REF 1 ASSY CTRL PROGRAMMED

(3)19 -- 1 SEE “C5 DPE BRKR & FIELD BOOST” CHART

20 052777 3 WASHER FLAT M3

21 043182 3 WASHER LOCK M3

22 051714 3 NUT HEX M3-0.5 G8 CLEAR ZINC

(5)23 0H81040AS0R 1 COVER DPE BREAKER NEXUS RAW

24 045764 2 SCREW HHTT M4-0.7 X 8 ZP

25 0C2454 10 SCREW HWHT M6-1 X 16 N WA Z/JS

26 023897 4 WASHER FLAT #10 ZINC

27 036943 2 SCREW PPHM #10-32 X 2

28 0D7177V 2 DIODE BRIDGE 1P 35A 1000V

29 051713 6 WASHER FLAT M5

30 049226 6 WASHER LOCK M5

31 051716 6 NUT HEX M5-0.8 G8 CLEAR ZINC

(3)32 -- 1 SEE “C5 DPE BRKR & FIELD BOOST” CHART

33 056326 1 TRIM VINYL BLACK 1/8GP (63“LG)

34 022237 2 WASHER LOCK 3/8

35 022241 2 NUT HEX 3/8-16 STEEL

36 0H8006 1 DECAL CAUTION ELEC SHOCK SM

37 0D3580 4 SCREW SHC M5-0.8 X 20 C12.9

38 025507 2 WASHER LOCK EXT 7/16 STL

39 061383 1 LUG SLDLSS 3/0-#4 X 13/32 CU

40 022131 2 WASHER FLAT 3/8-M10 ZINC

41 049814 1 SCREW HHC M10-1.5 X 25 C8.8

42 029289 1 TAPE ELEC 1/2 FOAM

43 046526 1 WASHER LOCK M10

44 045772 1 NUT HEX M10-1.5 G8 YEL CHR

45 056739 1 RELAY SOLENOID 12VDC PNL MNT

46 042568 2 SCREW HHC M6-1.0 X 20 C8.8

47 0F5458 12 SCREW HHSP #10 X 3/8 HI-LOW

48 0D6029 4 SCREW HHTT M6-1.0 X 16 ZYC

49 052857 4 NUT TOP LOCK FL M6-1.0

50 022152 2 WASHER LOCK #10

51 022158 2 NUT HEX #10-32 STEEL

52 0H7292 1 DECAL CUSTOMER CONTROL CONNECT

53 0H7293 1 DECAL CONBOX TB1 CONNECTIONS

(2)54 067989 1 NUT HEX FL WHIZ M8-1.25

(2)55 0D5466 2 BUSBAR NEUTRAL BLOCK 390

(2)56 0A7822 1 LUG SLDLSS 600/250-1/0X1/4-28

(2)57 083896 2 WASHER LOCK 1/4-M6 SS

(2)58 045335 2 SCREW HHC 1/4-28 X 3/4 G5

(2)59 039287 1 SCREW HHC M8-1.25 X 45 C8.8

60 0D7178T 1 FUSE ATO TYPE 7.5AMP (BROWN)

61 0J1618 1 HARN EXCITATION NEXUS C3/C5 (NOT SHOWN)

62 0H97300ST0R 1 SHIELD HIGH/LOW C5 RAW

63 0J3060 1 GASKET WIRE ENTRY COVER

EXPLODED VIEW: EV CONBOX C5 NEXUS

DRAWING #: 0H9370

GROUP A

APPLICABLE TO:

REVISION: K-3487-G Page 5 of 8

DATE: 8/4/15

ITEM PART# QTY. DESCRIPTION

64 0A9457 1 DECAL NEUTRAL

65 067210A 1 DECAL GROUND LUG

UL CIRCUIT BREAKER (225AF)

A 0J0662 1 COVER CB G 225AF C5

B 0F4149 1 CB 0150A 3P 480V G 225AF

0F4150 1 CB 0175A 3P 480V G 225AF

C 0F8432 1 INSUL CB 225AF

D 0H7311 1 STANDOFF CB BOX CONBOX

E 0F4186 1 COVER CB DISH 3P G 225AF

F 053640 4 SCREW RHM #8-32 X 3-1/4

G 049897 6 SCREW SHC M8-1.25 X 20 G8

H 022129 9 WASHER LOCK M8-5/16

J 038150 4 WASHER FLAT #8 ZINC

K 022264 4 WASHER LOCK #8-M4

L 022471 4 NUT HEX #8-32 STEEL

M 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

N 022145 6 WASHER FLAT 5/16-M8 ZINC

P 036261 4 RIVET POP .125 X .275 SS

R 058306 3 SCREW SHC M8-1.25 X 25 C12.9

S 0F8451 3 LUG SLDLSS 300 MCM-6 AL/CU

T 0F8843 3 BUS BAR 200A LUG ADAPTOR

U 045771 3 NUT HEX M8-1.25 G8 CLEAR ZINC

V 0G3257 1 DECAL TERMINAL SHOCK HZD BI

UL CIRCUIT BREAKER (400AF)

A 0H9220 1 COVER CB G 400AF C5

B 0F4153 1 CB 0250A 3P 480V G 400AF

C 036261 4 RIVET POP .125 X .275 SS

(4)D 0A7822 2/3 LUG SLDLSS 600/250-1/0X1/4-28

E 0H9270 1 COVER CB DISH G 400AF C5

F 042419 4 SCREW RHM 10-32 X 4

(4)G 052647 2/3 SCREW SHC M10-1.5 X 25 C12.9

(4)H 046526 2/3 WASHER LOCK M10

J 023897 4 WASHER FLAT #10 ZINC

K 022152 4 WASHER LOCK #10

L 022158 4 NUT HEX #10-32 STEEL

M 0C2454 8 SCREW HWHT M6-1 X 16 N WA Z/JS

(4)N 022473 4/6 WASHER FLAT 1/4-M6 ZINC

(4)P 022097 4/6 WASHER LOCK M6-1/4

(4)R 023334 4/6 SCREW HHC 1/4-28 X 1/2 G5

S 0G3257 1 DECAL TERMINAL SHOCK HZD BI

PAGE 2

UL CIRCUIT BREAKER (800AF)

A 0H9271 1 COVER CB G 800AF C5

B 0F8185 1 CB 0630A 2P 480V G 800AF

0F8189 1 CB 0630A 3P 480V G 800AF

C 0F8433 2 INSUL CB 800AF

D 0H9272 1 COVER CB DISH G 800AF C5

(4)E 0F9721 2/3 LUG SLDLSS 3/0-400X3 MCM AL/CU

(4)F 0D2157 4/6 SCREW SHC M6-1.0 X 50 C8.8

G 069232 4 SCREW RHM #10-32 X 3-3/4

H 023897 8 WASHER FLAT #10 ZINC

J 022152 4 WASHER LOCK #10

K 022158 4 NUT HEX #10-32 STEEL

(4)L 052647 2/3 SCREW SHC M10-1.5 X 25 C12.9

(4)M 022131 2/3 WASHER FLAT 3/8-M10 ZINC

(4)N 022237 2/3 WASHER LOCK 3/8

(4)P 045772 2/3 NUT HEX M10-1.5 G8 YEL CHR

R 0C2454 8 SCREW HWHT M6-1 X 16 N WA Z/JS

S 036261 4 RIVET POP .125 X .275 SS

T 0G3257 1 DECAL TERMINAL SHOCK HZD BI

EXPLODED VIEW: EV CONBOX C5 NEXUS

DRAWING #: 0H9370

GROUP A

APPLICABLE TO:

REVISION: K-3487-G Page 6 of 8

DATE: 8/4/15

ITEM PART# QTY. DESCRIPTION

UL CIRCUIT BREAKER (KG)

A 0H9375 1 COVER CB 3P E KG C5

B 0H5582 1 CB 0300 3P 600V E KG LL

C 0H5581A 1 INSULATOR CB E 3P KG

D 0H6734 1 STANDOFF CB MOUNT CONBOX

E 0D2157 4 SCREW SHC M6-1.0 X 50 C8.8

F 0D3700 4 NUT FLANGE M6-1.0 NYLOK

G 022129 3 WASHER LOCK M8-5/16

H 022145 3 WASHER FLAT 5/16-M8 ZINC

J 049821 3 SCREW SHC M8-1.25 X 30 C12.9

K 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

UL CIRCUIT BREAKER (FG)

A 0H9373 1 COVER CB 3P E FG C5

B 0H5486 1 CB 0060 3P 600V E FG LL

C 0H4698A 1 INSULATOR CB 3P E TYPE CC/FG

D 0H7311 1 STANDOFF CB BOX CONBOX

E 0H7434 1 COVER CB DISH 3P E FG

F 0H5721 4 SCREW PPHM #8-32 X 1-3/4 ZINC

G 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

H 049226 3 WASHER LOCK M5

J 023897 3 WASHER FLAT #10 ZINC

K 052619 3 SCREW HHC M5-0.8 X 20 G8.8

L 038150 4 WASHER FLAT #8 ZINC

M 022264 4 WASHER LOCK #8-M4

N 022471 4 NUT HEX #8-32 STEEL

P 036261 4 RIVET POP .125 X .275 SS

UL CIRCUIT BREAKER (JG)

A 0H9374 1 COVER CB 3P E JG C5

B 0H5580 1 CB 0250 3P 600V E JG LL

C 0H5576A 1 INSULATOR CB E 3P JG

D 0H6734 1 STANDOFF CB MOUNT CONBOX

E 022770 4 SCREW RHM 1/4-20 X 3

F 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

G 022129 3 WASHER LOCK M8-5/16

H 022145 3 WASHER FLAT 5/16-M8 ZINC

J 049897 3 SCREW SHC M8-1.25 X 20 G8

K 022473 4 WASHER FLAT 1/4-M6 ZINC

L 022097 4 WASHER LOCK M6-1/4

M 022127 4 NUT HEX 1/4-20 STEEL

PAGE 3

UL CIRCUIT BREAKER (FD)

A 0H9372 1 COVER CB 3P S FD6 C5

B 0D5572 1 CB 0150A 3P 600V S FD6 LL

C 0F0199 1 INSULATOR CB FD FRAME 30MIL

D 0H6734 1 STANDOFF CB MOUNT CONBOX

E 081320 4 SCREW SHC 1/4-20 X 4.5 G8.8 NZ

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

UL CIRCUIT BREAKER (VL-JG)

A 0H9376 1 COVER CB 3P S VL C5

B 0H7519 1 CB 0300A 3P 600V S JG-VL LL

C 0H6734 1 STANDOFF CB MOUNT CONBOX

D 042419 4 SCREW RHM 10-32 X 4

E 040976 3 SCREW SHC M8-1.25 X 20 C12.9

F 022129 3 WASHER LOCK M8-5/16

G 022145 3 WASHER FLAT 5/16-M8 ZINC

H 023897 4 WASHER FLAT #10 ZINC

J 022152 4 WASHER LOCK #10

K 022158 4 NUT HEX #10-32 STEEL

L 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

EXPLODED VIEW: EV CONBOX C5 NEXUS

DRAWING #: 0H9370

GROUP A

APPLICABLE TO:

REVISION: K-3487-G Page 7 of 8

DATE: 8/4/15

ITEM PART# QTY. DESCRIPTION

UL CIRCUIT BREAKER (LD)

A 0J2468 1 COVER CB 2P S LD6 C5

B 0D5580 1 CB 0500A 3P 600V S LD6

C 0F2353 2 INSUL CIRCUIT BREAKER JD/LD

D 0H6734 1 STANDOFF CB MOUNT CONBOX

E 022770 4 SCREW RHM 1/4-20 X 3

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

UL CIRCUIT BREAKER (LG)

A 0J2405 1 COVER CB 2P E LG C5

B 0H5674 1 CB 0500A 3P 600V E LG LL

C 0H5672A 1 INSULATOR CB E 3P LG

D 0H6734 1 STANDOFF CB MOUNT CONBOX

E 0D2157 4 SCREW SHC M6-1.0 X 50 C8.8

F 0D3700 4 NUT FLANGE M6-1.0 NYLOK

G 043107 3 SCREW HHC M8-1.25 X 25 C8.8

H 022145 6 WASHER FLAT 5/16-M8 ZINC

J 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS

K 022129 3 WASHER LOCK M8-5/16

L 045771 3 NUT HEX M8-1.25 G8 CLEAR ZINC

SHIELD CONTROL STAND

0H9612 1 SHIELD WIRING CHUTE 150KW

0J0036 1 SHIELD WIRING CHUTE 100/130 C5

0J0037 1 SHIELD WIRING CHUTE 80KW C5

B 0C2454 2 SCREW HWHT M6-1 X 16 N WA Z/JS

(1)ITEMS INCLUDED WITH HARNESS P/N 0J0372

(2)ITEMS INCLUDED WITH NEUTRAL BLOCK P/N 0D5464B

(3)SEE “C5 DPE BREAKER & FIELD BOOST RESISTOR SELECTION” TABLE

(4)QTY. REQ’D. FOR 2 POLE BREAKER/QTY. REQ’D. FOR 3 POLE BREAKER

(5) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR

CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

EXPLODED VIEW: EV CONBOX C5 NEXUS

DRAWING #: 0H9370

GROUP A

APPLICABLE TO:

REVISION: K-3487-G Page 8 of 8

DATE: 8/4/15

THIS PAGE LEFT INTENTIONALLY BLANK

EXPLODED VIEW: EV CPL ALTERNATOR BRUSHLESS

DRAWING #: 0J0203

GROUP A

APPLICABLE TO:

REVISION: H-9892-C Page 2 of 2

DATE: 10/24/11

ITEM PART# QTY. DESCRIPTION

1 0F9952 1 ASSY ROTOR 2390 80KB3 CPL

0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS

2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRSHLS

0F2985 1 ASSY STATOR 390 2P 150K BRSHLS UL

0F9950 1 STATOR 2390 80 GB3 CPL

0F9951 1 STATOR 2390 80 KB3 CPL

0G6319 1 STR 2390 80 JB3 CPL

0F6184 1 ASSY STR 390 150KW 2P 3PH 208V

0F6212 1 ASSY STR 150KW 1PH 2P BRSHLS

0G2023 1 ASSY STR 390 150KW 2P 3PH 240V

3 068405C 1 EXITER FIELD 2" LG SPD CONN

4 0F3013 1 ASSY EXCITER 2.0" STACK 2P

5 072878 1 KEY SQ 3/8 X 3-1/4 STEEL

6 0C9708 REF HYPOT TEST PROCEDURE (NOT SHOWN)

7 0F3726B 1 ASSY FLYWHEEL CPL

8 0F2689 1 RING PRESSURE 390 STATOR CAN

9 023454 1 KEY WOODRUFF #E

10 059980 4 SCREW HHC M10-1.5 X 25 C10.9

11 046526 4 WASHER LOCK M10

12 0A2601 1 SCREW HHC M16-2.0 X 45 G8.8

13 072879 1 SPACER .69 X 2.75 X .37 ST/ZNC

14 0F7029 1 SHROUD LOWER ALTERNATOR EXCITR

(2)15 0J232100ST0R 1 SHIELD CENTER ALT EXCITER

16 0C2454 9 SCREW THF M6-1 X 16 N WA Z/JS

17 092950 1 COLLAR SLIP FIT 390 MM

18 04576100CF 4 STUD M14-2.0 X 760 G5 ZINC

19 052646 4 WASHER FLAT M14

20 043123 4 WASHER LOCK M14

21 051779 4 NUT HEX M14-2.0 G8 YEL CHR

22 022392 2 PIN DOWEL 1/2 X 1-1/4

23 052259 2 WASHER FLAT M12

24 051769 3 WASHER LOCK M12

25 0E7230 3 SCREW HHC M12-1.75 X 80 G10.9

26 0F9492 1 SHIELD ALT EXCITER 5.4/6.8 (1 PHASE)

27 0F2722 1 COVER EXCITER SHIELD

28 077043F 1 CONDUIT FLEX 1.25” ID

29 020151 1 CLAMP VINYL .312 X .203 Z

30 023365 3 WASHER SHAKEPROOF INT #8

31 033133 1 SCREW HHM #8-32 X 3/8

32 033143 2 SCREW HHM #8-32 X 7/8

33 086032 2 LUG RT-ANG #10/10-12

34 090063 1 BRIDGE SUPPORT DIODE 15"

35 090064 1 CAP END ROTOR 390MM

36 090152 1 ASSY BRIDGE RECTIFIER

37 022661L 1 SLEEVING UL #0 .330 ID (3” LG)

38 028739A 2 TIE WRAP UL 3.9" X .10" BLK

39 085662D 1 TIE WRAP UL 17.7 X .35 BLK HT

40 068113 1 REAR BEARING CARRIER

41 068406 1 SCREW HHC M12-1.75 X 60 G10.9

42 0F7272 6 SCREW 1/4-20 X 5/8" TAPTITE SS

43 023484N 1 BUSHING SNAP SB-2.5-31

023484N 2 BUSHING SNAP SB-2.5-31 (FOR 5.4/6.8 1 PHASE)

44 0F7030 1 SHROUD UPPER ALTERNATOR EXCITR

(1)45 052624 1 BEARING BALL 6212 SEALED

46 0C2428 2 SCREW PHTT #6-32 X 1/2 ZYC

47 022155 2 WASHER LOCK #6

48 0F3834 1 ASSY SCROLL 390 X 60MM CPL

KIT PARTS (I/N’S: 61 THRU 69)

61 0F3846B 2 SHROUD ALT SHEET METAL CPL 2P

62 0F3892 2 SCREEN, 390 SAE ALT 60MM WIDE

63 0A2496A 2 BRACKET SAE SCROLL TENSIONER

64 056326 8.4 FT. VINYL TRIM 1/8” GAP

65 022097 6 WASHER, SPLIT 1/4”-M6

66 022473 6 WASHER FLAT 1/4 ZINC

67 045757 2 SCREW HHC M6-1.0 x 25 LONG

68 047411 4 SCREW HHC M6-1.0 X 16 G8.8

69 0A2110 12 SCREW SWAGE 1/4-20 X 1/2 Z/YC

(1) ROTOR REPLACEMENT PARTS.

(2) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).

•

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

•

CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET METAL PARTS

ORDERING GUIDE- ” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE. 0H7169

NOTE: 1 PHASE UNITS REQUIRE SEPERATION OF LEADS.

1 0F3408 1 TRAY BATTERY

2 0F3411 1 STRAP BATTERY RETAINMENT

3 058208 1 BATT 12VDC 24F 625

4 022131 1 WASHER FLAT 3/8-M10 ZINC

5 050331A 1 BATT POST COVER RED +

6 050331 1 BATT POST COVER BLK -

7 038805U 1 CABLE BATT BLK #1 X 18.00

8 038804U 1 CABLE BATT RED #1 X 28.00

9 045771 1 NUT HEX M8-1.25 G8 YEL CHR

10 022129 1 WASHER LOCK M8-5/16

11 027482 1 WASHER SHAKEPROOF EXT 5/16 STL

12 075763 1 BOOT BATTERY CABLE

13 0C2454 8 SCREW THF M6-1X16 N WA Z/JS

14 0F3409 1 SUPPORT BATTERY TRAY

1 0F30990ST03 1 MTG BASE C5 4.6/80KW 5.4/100KW

2 065852 1 SPRING CLIP HOLDER .37-.62

3 052252 5 DAMPENER VIBRATION

4 052257 5 SPACER .49 X .62 X 1.87 PWDR/ZINC

5 052259 5 WASHER FLAT M12

6 055597 4 SCREW HHC M12-1.75 X 85 G8.8

7 052251A 5 DAMPENER VIBRATION 50 WHITE

8 052860 4 NUT LOCKING M12-1.75

9 0F8864 1 SUPPORT ENG 4.6L LH

10 0F8865 1 SUPPORT ENG 4.6L RH

11 045764 1 SCREW HHTT M4-0.7 X 8 BP

12 061383 1 LUG SOLDERLESS 3/0-#4 X 13/32 CU

13 045757 2 SCREW HHC M6-1.0 X 25 G8.8

14 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR

15 022473 3 WASHER FLAT 1/4-M6 ZINC

16 057192 6 SCREW SHC M10-1.5 X 30 G12.9

17 022131 6 WASHER FLAT 3/8-M10 ZINC

18 046526 6 WASHER LOCK M10

19 0536210410 1 ASSY WIRE 14.00”

20 0E7230 1 SCREW HHC M12-1.75 X 80 G10.9

21 027482 2 WASHER SHAKEPROOF EXT 5/16 STL

22 022097 2 WASHER LOCK M6-1/4

23 090502 3 SCREW SHC M10-1.5 X 60 C12.9

24 0J45320ST03 1 SUPPORT ENGINE LH

EXPLODED VIEW: EV AIR CLEANER

DRAWING #: 0F3569

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: J-9801-E Page 2 of 2

DATE: 9/19/14

1 0D2513D 1 AIR CLNR BTM PLT W/CPLR 8.1L

0D2513E 1 PLATE AIR CLEANER W/COUPLER

2 0F5419 1 ELEMENT AIR FILTER

3 0F4268 1 TOP PLATE VENTURI

4 0F4270A 1 HOLD DOWN AIR CLEANER PLATED

5 0F6977 1 PLATE AIR CLEAN TOP 5.4L/6.8L

6 037561 1 NUT WING 1/4-20 NYLK

7 047411 4 SCREW HHC M6-1.0 X 16 G8.8

8 022097 4 WASHER LOCK M6-1/4

9 057795B 1 BARBED EL 90 5/8 PLASTIC

10 0F4269 1 GASKET MIXER BODY

11 022473 3 WASHER FLAT 1/4-M6 ZINC

12 0A4256 1 INDICATOR FILTER MINDER (USE WITH ITEM #1 P/N 0D2513E)

13 0G5954 1 GROMMET .625 X 1.25 X .433

EXPLODED VIEW: COOLSYS/FAN DRIVE 4.6L CP

DRAWING #: 0J1411

GROUP D

APPLICABLE TO:

ITEM PART# QTY. DESCRIPTION

REVISION: K-1082-E Page 2 of 2

DATE: 11/13/14

(4)1 0J01150ST0R 1 WELDMENT RADIATOR SUPPORT C5

2 0F2611 1 RADIATOR 680 X 680 X 70 CPL

3 0F5254 1 V-BELT 31/64" X 62-3/8"

4 046526 9 WASHER LOCK M10

(2)5 059981 4 SCREW HHC M10-1.5 X 30 C10.9

6 0C2454 2 SCREW THF M6-1 X 16 N WA Z/JS

7 052250 2 TAPE FOAM 1 X 1 (26.75” LG)

8 076749 1 TANK COOLANT RECOVERY

9 0F2573 1 PULLEY FAN V-GROOVE 9"

10 0F2610 1 FAN 26" LH ROTATION

(4)11 0H20620ST0R 1 ARM BELT TENSIONER

(2)12 0H2051 1 SHOULDER BOLT 1/2 X 2-1/4"

13 0F2862 1 SPRING TENSION CPL

14 0F2560 1 PULLEY V-BELT 4" FLANGED

15 022131 8 WASHER FLAT 3/8-M10 ZINC

(2)16 039287 1 SCREW HHC M8-1.25 X 45 C8.8

17 0C8566 8 SCREW HHFC M6-1.0 X 20 G8.8

18 0F2561 1 HUB FLEX PLATE

19 0C8165 2 NUT HEX LOCK 5/16-24 NY INS

(2)20 0D6795 1 SCREW HHC M12-1.5 X 60 G8.8

21 0C7043 12 DISK FLEX

22 0H5380 1 COUPLING FLEX HUB MACHINED

23 048031C 2 CLAMP HOSE BAND 1/4

(2)24 0C8146 4 SCREW HHC 5/16-24 X 1.124

25 082774 2 KEY WOODRUFF 4 X 19D

26 0H3909 1 HOSE RADIATOR UPPER C5 CPL

(5) 0F2686 1 HOSE, RADIATOR UPPER, CPL

27 0H3908 1 HOSE RADIATOR LOWER C5 CPL

(5) 0F5463 1 HOSE LOWER RAD CPL C5 6.8L

28 0F8695 1 ASSY BRG/SHAFT CPL FANDRIVE

29 0F4032 1 PULLEY 5.5" DIA MACHINED

(2)30 042911 1 SCREW HHC M10-1.5 X 30 G8.8

31 0F2872 1 SCREW HHC 1/2-13 X 2" G8

32 022304 1 WASHER FLAT 1/2 ZINC

33 022195 1 WASHER LOCK 1/2

34 022196 1 NUT HEX 1/2-13 STEEL

35 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR

36 052677 1 WASHER NYLON .50 X .87 X .06

37 090283 1 CAP RADIATOR 13 PSI

38 099502 2 CLAMP HOSE #24 B1.06-2.00

39 022145 4 WASHER FLAT 5/16-M8 ZINC

40 022129 2 WASHER LOCK M8-5/16

41 052644 1 SPACER .5 X 1.5 X .25 STL/ZINC

42 035685 2 CLAMP HOSE #28 1.32-2.25

43 045764 1 SCREW HHTT M4-0.7 X 8 BP

44 065852 1 SPRING CLIP HOLDER .37-.62

45 0C7649 1 CLAMP HOSE .38-.87

46 043790 1 BARBED EL 90 3/8 NPT X 3/8

47 069860E 1 HOSE DRAIN ASSY 28"

(1)48 069811 REF CAP HEX 1/4 NPT BRASS

49 0L01050ST0R 1 BRACKET COOLANT TANK

50 022473 24 WASHER FLAT 1/4-M6 ZINC

51 022097 16 WASHER LOCK M6-1/4

52 042568 8 SCREW HHC M6-1.0 X 20 G8.8

53 0F5050B 1 SHIELD RADIATOR

54 039253 3 SCREW HHC M8-1.25 X 20 G8.8

55 051769 1 WASHER LOCK M12

56 0C8145 8 WASHER FLEX (THIN)

57 0H1827 1 PROBE COOLANT LEVEL 3/8-18NPTF

(4)58 0H23980ST0R 1 BRACKET TENSIONER SPRING

59 029032 2 HOSE 9/32 ID (43”LG)

60 049820 2 NUT HEX LOCK M8-1.25 NY INS

(3)61 0H2844 2 (REF) BEARING SLEEVE 1/2/ X 3/4 X 1

(4)62 0G53150AL0R 1 SPACER CPL COOLING FAN 1/8"

63 051756 4 SCREW HHC M10-1.5 X 20 C8.8

64 0D3700 8 NUT FLANGE M6-1.0 NYLOK

65 085662 3 TIE WRAP UL 14.6 X .14 BLK (NOT SHOWN)

(1) ITEM 48 IS INCLUDED WITH 47.

(2) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS.

(3) ITEM 61 IS INCLUDED WITH ITEM 1.

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR

CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

(5) USED ONLY ON ENGINES WITH OEM OIL COOLER.

(6) FASTEN HOSE TO RADIATOR SUPPORT USING TIE WRAP I/N 65. DIRECT HOSE TOWARD BASE OF UNIT AND AWAY FROM

EXHAUST COMPONENTS.

EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C5

DRAWING #: 0L2847

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: K-3424-C Page 3 of 6

DATE: 7/28/15

PAGE 1

1 0D9913 16 SCREW SHC M8-1.25 X 35 SS

2 0G7461 1 STARTER MOTOR 12V

3 0F3514 1 SPACER FLEXPLATE 5.4L/6.8L

4 0F9965C 2 FLEX PLATE 2 POLE 5.4L/6.8L

5 022097 1 WASHER LOCK M6-1/4

6 0D5417 8 SCREW HHC M10-1.0 X 25 G10.9

7 0A5768 8 WASHER FLAT M10 HEAVY DUTY

8 029333A 1 TIE WRAP UL 7.4" X .19" BLK (NOT SHOWN)

9 022131 1 WASHER FLAT 3/8-M10 ZINC

10 055596 1 BARBED STR 3/8 NPT X 3/8

11 057772 1 WASHER NYLON .565

12 0F7316C150 1 CAP, OIL FILLER

13 057765 1 ADAPTER M14-1.50 X 3/8 NPTA

14 0F3534 2 HEAT SHLD EXHAUST MANIFOLD

15 069860E 1 HOSE DRAIN ASSY 28"

16 049821 2 SCREW SHC M8-1.25 X 30 G12.9

17 022129 4 WASHER LOCK M8-5/16

18 039253 1 SCREW HHC M8-1.25 X 20 G8.8

19 0D2244M 1 ASSY MAGPICKUP(3/8-24 MALE)

20 049340 1 BARBED EL 90 1/4NPT X 3/8

21 046526 6 WASHER LOCK M10

22 0F5454 1 PLATE MAG PICK-UP ADAPTOR

23 071623 4 SCREW SHC M10-1.5 X 55 G12.9

24 0F5114 1 DECAL REFER TO OWNERS MANUAL

25 0D2608 8 SCREW HHC 5/16-18 X 1/2 SSTL

26 0F1820 2 MACHINED MANIFOLD EXHAUST 5.4L

27 070008 8 WASHER FLAT M8 SS

28 070006 24 WASHER LOCK M8 SSTL

29 0C7649 1 CLAMP HOSE .38-.87

30 0F2929 1 ENGINE ADAPTER 5.4L/6.8L

31 047411 1 SCREW HHC M6-1.0 X 16 C8.8

32 0F5755 2 GASKET, EXHAUST MANIFOLD

33 048031P 2 CLAMP HOSE BAND .88"

34 0G0321 1 HOSE COOL 5/8"ID 250#WP (2” LG)

35 0G1462 1 HOSE BARB REDUCER 5/8"-3/8"ID

36 048031J 2 CLAMP HOSE BAND .63

37 047290 1 HOSE 3/8 ID SINGLE BRAID (15” LG)

38 055934M 1 CLAMP STL/VNL .75 X .343 Z

39 022473 1 WASHER FLAT 1/4-M6 ZINC

EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C5

DRAWING #: 0L2847

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: K-3424-C Page 4 of 6

DATE: 7/28/15

PAGE 2

1 0J6240 1 5.4L G3 - LONG BLOCK

2 042568 1 SCREW HHC M6-1.0 X 20 C8.8

4 0F2843 1 GASKET THERMOSTAT HOUSING

5 0D5419 REF OIL FILTER V-10 ENGINE

6 0J7906 1 DIPSTICK G5.4L G3

7 0D3488K 1 BELT SERPENTINE 68.3"

8 051731 9 SCREW HHC M8-1.25 X 50 C8.8

9 0G0321 1 HOSE COOL 5/8"ID 250#WP (2” LG)

10 0J6240E 1 5.4L G3 - THERMOSTAT

11 055440 8 SCREW HHC M5-0.8 X 25 C8.8 BLK

12 0G5515B 1 ADAPTER THERMOSTAT 4.6L G3

13 0G5511 1 GASKET THERMOSTAT 4.2L

14 0H3920 1 SPACER COOLANT BYPASS

15 035579 1 BSHG RDCR HEX 1/4 TO 1/8

16 0J6240F 1 5.4L G3 - THERMOSTAT OUTLET

17 0F7316C160 1 DIPSTICK

18 0H0550 1 DECAL EPA STATIONARY EMERGENCY

19 022097 1 WASHER LOCK M6-1/4

20 022473 1 WASHER FLAT 1/4-M6 ZINC

21 042568 1 SCREW HHC M6-1.0 X 20 C8.8

22 022129 5 WASHER LOCK M8-5/16

23 0H7435 1 HARN LOW OIL PRESS SWITCH ASSY

24 0E9868A 1 ALTERNATOR DC W/OUT PULLEY

25 022145 5 WASHER FLAT 5/16 ZINC

26 051713 8 WASHER FLAT M5

27 0F3216D 1 PULLEY 160 OD DC ALTERNATOR (3600 RPM)

28 0F3217 1 SPACER DC ALTERNATOR PULLEY

29 0F3287 1 BRKT DC ALTERNATOR UPPER

30 0F3017 1 BRKT DC ALTERNATOR LOWER

(1)31 0L3020 1 HARN ENG G5.4L G3 NEXUS

33 0G5148 2 SCREW HHC M8-1.25 X 140 G8.8

34 0F4308 1 BRACKET DC ALT STABILIZER

35 022129 2 WASHER LOCK M8-5/16

36 022145 4 WASHER FLAT 5/16-M8 ZINC

37 077996 2 CAP ANTIFREEZE 5/8"ID X 1.2"LG

38 052243 1 SCREW HHC M10-1.5 X 60 C8.8

39 0H5406A 1 REWORK HARMONIC BALANCER 5.4L

40 039253 3 SCREW HHC M8-1.25 X 20 G8.8

41 064416 1 SCREW HHC M10-1.5 X 45 G8.8 FT

42 022131 3 WASHER FLAT 3/8-M10 ZINC

43 046526 2 WASHER LOCK M10

44 0D8027 4 SCREW WP PULLEY M8-1.25 X 19

45 0D8025 1 BOLT HEX FL HD M8-1.25 X 28

46 0D8026 3 BOLT HEX FL HD M8-1.25 X 31

47 0D8030 1 TENSIONER ENG. AUTOMATIC BELT

48 022473 1 WASHER FLAT 1/4-M6 ZINC

49 0D8028 1 PULLEY GROOVED ENGINE IDLER

50 0F2846 1 PULLEY WATER PUMP G3

51 045772 1 NUT HEX M10-1.5 G8 YEL CHR

52 045771 1 NUT HEX M8-1.25 G8 YEL CHR

53 0E0992A 8 PLUG EXPANSION 14 OD

54 057823 3 CLAMP HOSE #10 .56-1.06

(1)55 029333A 2 TIE WRAP UL 7.4" X .19" BLK

(1)56 0F6151 3 CAP RUBBER

57 0E0502 1 TEMPERATURE SENDER, DELPHI

EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C5

DRAWING #: 0L2847

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: K-3424-C Page 5 of 6

DATE: 7/28/15

58 REF 1 COUPLING FLEX HUB MACH

59 048031J 2 CLAMP HOSE BAND .63

60 035473 2 CLAMP HOSE #12 .50-1.25

62 0J6240B 1 5.4L G3 - INTAKE MANIFOLD

63 0J6240C 1 5.4L G3 - INTAKE GASKET RH

64 0J6240D 1 5.4L G3 - INTAKE GASKET LH

65 0F2842 8 COIL & BOOT ASY-IGNITION

66 048031P 2 CLAMP HOSE BAND .88"

67 047290 1 HOSE 3/8 ID SINGLE BRAID (14.75” LG)

68 0G1462 1 HOSE BARB REDUCER 5/8"-3/8"ID

69 022129 9 WASHER LOCK M8-5/16

70 022145 9 WASHER FLAT 5/16 ZINC

71 022097 1 WASHER LOCK M6-1/4

(1) NOT SHOWN

EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C5

DRAWING #: 0L2847

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: K-3424-C Page 6 of 6

DATE: 7/28/15

This page left blank intentionally

REPLACEMENT SHEET METAL PARTS ORDERING GUIDE

Parts listed in the manual Bill of Material on the EV drawings/Manuals are listed in the unfinished form with the default

material – usually steel or plain six or seven digit number.

0XXXXXX or 0XXXXX ST0R X

Base number Suffix1 Raw

After entering serial number or model number of the unit to search/order replacement sheet metal parts follow steps below

to identify/verify correct part number:

1. Obtain Unfinished Part number from the EV drawing in the manual or Generac Website

2. Enter

base number

in the system –

first 6 digit

. Press enter.

3. The full part number of the finished/painted part will show. (example 0H5522A or 0H0103A ) ST19 ST16

Verify that the material and color matches the unit/ replaced part per reference information below:

REFERENCE INFORMATION:

Starting in 2009 Generac Power Systems uses following part number structuring for parts with secondary finish – painted or

plated.

0XXXXXX YYZZ

Base number Suffix1 Suffix2

Suffix 1 - represent material part is made of – aluminum, steel or stainless steel

Suffix 2 - represents color or plating

Suffix 1 - Material Suffix 2 – Color/plating Color Used on

AL – Aluminum 0R – Raw (unfinished) DO NOT ORDER (default parts on drawings)

ST – Steel 01 – Tan Genset enclosures parts until 2009

SS – Stainless 03 – Black Frames, Tanks and misc. internal parts

VR – Variable Material 05 – White Industrial products parts

11 – Yellow Zinc Plating Miscellaneous internal parts

13 – Bisque Genset enclosures parts since 2008

14 – Grey Gen and TSW enclosures parts since 2009

15 – Orange Textured Portable Generator parts since 2009

16 – XP Gray Portable Generator parts since 2009

17 – Orange Gloss Portable Generator parts since 2009

18 – Special/Customer Colors per customer request (Special)

19 – Dark Grey Industrial products parts since 2010

GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS SPECIFICATION WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE

COPIED OR TRANSMITTED TO OTHERS WITHOUT THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS

Page 1 of 1

REV DATE NUMBER

REPLACEMENT SHEET METAL PARTS ORDERING

GUIDE

12/20/10 0H7169

EXPLODED VIEW: EV ENCLOSURE C5 EMISSION

DRAWING #: 0J0204

GROUP F

APPLICABLE TO:

ITEM PART# QTY. DESCRIPTION

REVISION: J-8755-G PAGE 2 OF 2

DATE: 5/19/14

(2) 1 0F58730AL0R 1 REAR WRAP C5

(2) 2 0F5868AAL0R 4 DOOR C5

(2) 3 0F5872AAL0R 2 CENTER SUPPORT C5

(2) 4 0F58710AL0R 2 DISCHARGE DUCT LH & RH SIDE C5

(2) 5 0F5869AAL0R 2 FRONT CORNERS C5

(2) 6 0K88730AL0R 1 DUCT CENTER DISCHARGE RAW

(2) 7 0F58670AL0R 1 ROOF C5 ALUM

8 066760 1 STRIP SEALANT 1/8 X 1 (44.5”LG)

9 078115A 12 WASHER SELF LOCKING DOME #8-32

(1)10 0E3257 16 SCREW TH-FRM M6 W/CAP SHKPRF W

(1)11 0C2454 76 SCREW THF M6-1 X 16 N WA Z/JS

12 0F2766 2 SPLITTER

13 0F3181 4 SPLITTER SHORT

14 0F3185 2 STRINGER SPLITTER C3

15 0F3416 2 SUPPORT SPLITTER C5 130KW

16 0J0336 2 INSUL CORNER POST

17 0F4487A 1 ASSY ACCESS COVER

18 022473 5 WASHER FLAT 1/4-M6 ZINC

19 022097 1 WASHER LOCK M6-1/4

20 022127 1 NUT HEX 1/4-20 STEEL

21 0F3072 20 INSULATION RETAINMENT HANGER

22 078115 30 WASHER SELF LOCKING DOME #4-40

23 0J0336B 3 INSUL SPLITTER

24 0J0336A 4 INSUL SHORT LOUVER

25 0F5048D 4 VISE-ACTION LATCH SLOTTED CIR

26 0E5968 1 GASKET EXTRUDED TRIM (566” LG)

27 0F5049B 2 PULL TAB DOOR LOCK SS

28 0J0336G 2 INSUL SPLITTER SML

29 0J2624B 1 INSUL ROOF TOP REAR

30 0F3890A 3 RETAINER INSULATION (740)

31 087233 2 RIVET POP .1875 X .450 SS

32 0J0336C 1 INSUL ROOF TOP FRT

33 0J0336D 4 INSUL DOOR

34 0F3949G 1 INSUL DISCHARGE DUCT

35 0J0336F 2 INSUL CENTER SUPPORT

36 0F3949K 1 INSUL DISCHARGE DUCT TOP

37 0F3949F 2 INSUL INNER DUCT SIDE

38 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR

39 0F3890 2 RETAINER INSULATION (450)

40 042568 4 SCREW HHC M6-1.0 X 20 G8.8

42 022447 4 WASHER SHAKEPROOF INT 1/4

43 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

(1) 44 077992 28 NUT HEX LOCK M6-1.0 SS NY INS

45 0912970090 4 ASSY WIRE 14AWG GRN/YEL

46 0F2766A 1 SPLITTER C5

47 0J0336H 1 INSUL SPLITTER SHRT MPS

(1)ENCLOSURE NOTE: ALL PANELS THAT FASTEN TO THE BASEFRAME MUST BE SECURED USING I/N 10 & 11 (THREAD FORMING FASTENERS) AND I/N

44 (LOCK NUT). LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE

PANELS. ALL PANEL TO PANEL CONNECTIONS TO INCLUDE AT LEAST ONE CONNECTION POINT USING I/N 10 (THREAD FORMING FASTENER).

(2) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT

MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

Termékspecifikációk

Márka:	Generac
Kategória:	nincs kategorizálva
Modell:	QT08054GVAX

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