Használati útmutató Union Special 36200UED60

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Oldal 1/64
ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST
MANUAL NO. PT0202
FOR STYLES
Oil - Less
36200 CLASS
05/07/04
36200UAD52 36200UJED60
36200UED52 36200ULD60
36200UED60 36200UMD60
36200UHD52 36200UYD52
36200UJD60 36200UYD60
Manual No. PT0202 llustrated Parts List for 36200 Series Machines
First Edition Copyright 2004
By
Union Special Corporation Rights Reserved In All Countries
Printed in U.S.A. January 2004
PREFACE
This parts manual has been prepared to assist you in locating individual parts or assemblies on 36200 Series machines.
It is the desire of Union Special that each machine run at its optimum performance. Parts listed in this manual are designed
specifically for your machine and are manufactured with utmost precision to assure long lasting service.
This manual has been comprised on the basis of available information. Changes in design and/or improvements may
incorporate a slight modification of configuration in illustrations or part numbers.
On the following pages are illustrations and terminology used in describing the parts used on 36200 Series machines.
2
CONTENTS
PREFACE ....................................................................................................................................................................................... 2
TERMS ............................................................................................................................................................................................ 2
IDENTIFICATION OF MACHINES ..................................................................................................................................................3
TORQUE REQUIREMENTS .............................................................................................................................................................. 3
DESCRIPTION OF MACHINES ....................................................................................................................................................... 3
STYLE OF MACHINES .................................................................................................................................................................... 4
SAFETY RULES:...............................................................................................................................................................................5
IDENTIFYING PARTS ...................................................................................................................................................................... 6
NEEDLES ........................................................................................................................................................................................ 6
APPLICATION ............................................................................................................................................................................... 6
Threading ..................................................................................................................................................................................... 7
Oiling ............................................................................................................................................................................................ 8
ADJUSTING INSTRUCTIONS ..........................................................................................................................................................9
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT .......................................................................................................................9
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT) ....................................................................................................... 10
ALIGNING THE CYLINDER .......................................................................................................................................................... 10
SETTING THE LOOPER TRAVEL .................................................................................................................................................... 10
INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21277CG ........................................................................................... 11
SETTING THE LOOPER TRAVEL .................................................................................................................................................... 11
TIMING THE NEEDLES TO THE LOOPER ....................................................................................................................................... 11
TIMING THE NEEDLES TO THE LOOPER (CONT.) ........................................................................................................................12
LOOPER ADJUSTMENTS .............................................................................................................................................................. 13
LOOPER ADJUSTMENTS (CONT.) ............................................................................................................................................... 14
SETTING THE FRONT NEEDLE GUARD ......................................................................................................................................... 14
SETTING THE FEED DOGS ............................................................................................................................................................ 14
SETTING THE REAR NEEDLE GUARD ........................................................................................................................................... 15
TERMS
Prices are net cash and subject to change without notice. All shipments are forwarded F.O.B. shipping point. A charge is made
to cover postage and insurance.
3
CONTENTS (CONT.)
SETTING THE STITCH LENGTH ...................................................................................................................................................... 15
DIFFERENTIAL FEED CONTROL ................................................................................................................................................... 15
SETTING THE PRESSER FOOT ....................................................................................................................................................... 15
SETTING THE PRESSER FOOT (CONT.) ........................................................................................................................................ 16
SETTING THE PRESSER FOOT (CONT.) ........................................................................................................................................ 17
SETTING THE KNIFE DRIVE LEVER ................................................................................................................................................ 17
SETTING THE KNIFE DRIVE LEVER (CONT.) ................................................................................................................................. 18
SETTING THE TRIMMING KNIVES FOR LAP SEAMING (ALL STYLES ) ......................................................................................... 18
SETTING THE TRIMMING KNIVES (ALL STYLES) (CONT.) ............................................................................................................ 19
NEEDLE THREAD ADJUSTMENTS ................................................................................................................................................. 19
LOOPER THREAD ADJUSTMENT .................................................................................................................................................. 20
COVER THREAD ADJUSTMENT ................................................................................................................................................... 20
TENSION RELEASE ....................................................................................................................................................................... 20
HUNG FOOT ADJUSTMENT ......................................................................................................................................................... 21
SETTING THE LAP FORMER .......................................................................................................................................................... 21
LAP SEAMING ............................................................................................................................................................................. 21
OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS .................................................................... 23
MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS .................................................................................. 25
MAIN SHAFT & MISCELLANEOUS OILING ................................................................................................................................. 27
CRANKSHAFT & NEEDLE LEVER PARTS ....................................................................................................................................... 29
TENSION PARTS .......................................................................................................................................................................... 31
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ................................................................................ 33
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ................................................................................ 35
DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY .............................................................. 37
FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS ......................................................................................... 39
KNIFE DRIVING PARTS ................................................................................................................................................................ 41
LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS ..................................................................................................... 43
LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE ........................................... 45
CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS ........................ 47
PRESSER FOOT FOR 36200UED52, 60 ......................................................................................................................................... 49
PRESSER FOOT 36200UYD52, 60 ................................................................................................................................................51
PRESSER FOOT SHOE CHART...................................................................................................................................................... 52
PRESSER FOOT SHOE CHART...................................................................................................................................................... 53
THREAD STAND ........................................................................................................................................................................... 55
MISCELLANEOUS GAUGES & TAPE REEL PARTS ........................................................................................................................57
THREAD LUBRICATOR ................................................................................................................................................................. 59
NUMERICAL INDEX OF PARTS .................................................................................................................................................... 60
NUMERICAL INDEX OF PARTS .................................................................................................................................................... 61
IDENTIFICATION OF MACHINES
Each UNION SPECIAL machine is identified by a style number, which is stamped into the style plate affixed to the middle of the
machine under the tension assembly.
The serial number is stamped in the casting at the right rear base of the machine.
TORQUE REQUIREMENTS
Torque (measured in inch-pounds) is a rotating force (in pounds applied through a distance by a lever (in inches or feet). This is
accomplished by a wrench, screwdriver, etc. Many of these devices are available, which when set at the proper amount of torque
will tighten the part to the correct amount and no tighter.
All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24cm/kg) unless otherwise noted.
All other nuts, bolts, screws, etc. should be tightened by hand as tightly as possible, unless otherwise noted.
DESCRIPTION OF MACHINES
Universal style, Feed-off-the-arm, high speed, medium throw, five or six thread machine. There are four needles and one retainer
abreast, one looper and a manually adjusted differential feed control. There is an enclosed automatic lubricating system, filter
type oil return pump, visual sight oil action and supply gauges. The maximum work space in front of the needles is 8 inches
(203.2mm). Recommended maximum speed - 4200 R.P.M. for all Styles. Machines can be used on either table or pedestal mount.

Termékspecifikációk

Márka: Union Special
Kategória: Naaimachine
Modell: 36200UED60

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