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P5500

P6500

OWNER’S

MANUAL

For MAINTENANCE AND SAFETY

English

FRANÇAIS CANADIEN

WARNING

Operating, servicing and maintaining this equipment can expose you to

chemicals including engine exhaust, carbon monoxides, soots, mineral

oils, and lead which are known to cause cancer and birth defects or other

reproductive harm. To minimize exposure, avoid breathing exhaust, do not

idle the engine except as necessary. Service and operate your equipment

in a well-ventilated area and wear gloves or wash hands frequently when

servicing your equipment.

For more information go to www.P65Warnings.ca.gov.

!WARNING

Read, understand, and follow all of the instructions and safety

precautions in this manual and on all product labels.

Failure to follow the safety precautions

could result in serious injury or death.

P5500

P6500

ENGlish

OWNER’S

MANUAL

For MAINTENANCE AND SAFETY

POLARIS® and POLARIS POWER® are trademarks of POLARIS Industries

Inc.

publication is based on the latest product information at the time of

publication. Due to constant improvements in the design and quality of

production components, some minor discrepancies may result between the

actual product and the information presented in this publication. Depictions

and/or procedures in this publication are intended for reference use only. No

liability can be accepted for omissions or inaccuracies. Any reprinting or

reuse of the depictions and/or procedures contained within, whether whole or

in part, is expressly prohibited.

The original instructions for this product are in English. Other languages are

provided as translations of the original instructions.

Printed in China

9931064 Rev 02

Designed in our labs, put to the test in yours.

Power for everything, for everyone. We've designed Polaris Power® with that

simple principle in mind. From long weekend camping trips and tailgating to

construction sites and power while you wait out the storm, we've got you

covered.

Our line of generators are built for it all. No detail too small, no spec overlooked.

We've redefined the definition of limits, so you can keep redefining yours.

• P2000i Inverter Generator

• P3200iE Inverter Generator

• P5500 Open Frame Generator

• P6500 Open Frame Generator

Your owner’s manual contains instructions for minor maintenance, but

information about major repairs is outlined in the POLARIS Service Manual and

can be performed by a factory certified Master Service Dealer® (MSD)

Technician.

Your POLARIS dealer knows your generator best and is interested in your total

satisfaction. Your POLARIS dealership can perform all of your service needs

during, and after, the warranty period.

WELCOME

Introduction . . . . . . . . . . . . . . . . . . . . 7

Safety . . . . . . . . . . . . . . . . . . . . . . 11

Features and Controls . . . . . . . . . . . . . . 27

Assembly . . . . . . . . . . . . . . . . . . . . 35

First Use Instructions . . . . . . . . . . . . . . . 41

Operation . . . . . . . . . . . . . . . . . . . . 45

Emission Control Systems . . . . . . . . . . . . . 59

Maintenance . . . . . . . . . . . . . . . . . . 61

Specifications . . . . . . . . . . . . . . . . . . 85

POLARIS Products . . . . . . . . . . . . . . . . 87

Troubleshooting . . . . . . . . . . . . . . . . . 89

Warranty . . . . . . . . . . . . . . . . . . . . 93

Maintenance Log . . . . . . . . . . . . . . . . 103

INTRODUCTION

OVERVIEW

For a safe and enjoyable operation of your new generator, please read the

entirety of this owner’s manual. If you should need additional assistance with

generator operation or maintenance, please see your Polaris dealer or other

certified service technician.

After reading this manual in its entirety, store in a convenient location for future

reference.

NOTICE

You must complete the Warranty Registration Form included with your

generator and forward it to Polaris within 10 days of purchase. Warranty

coverage will not be active unless your generator is registered.

INTENDED USE

The Polaris Power Generator is intended to supply power. Such items include,

but are not limited to:

• Furnace fans

• Sump pumps

• Dishwashers

• Hotplates / stoves

• Washing machines

• Garage door openers

• Water heaters

• Refrigerators

• Campers / RVs

• Job site trailers

• Welders

• Circular saws

Items that use more than the recommended amount (see page 85) of combined

power consumption should not be connected to this generator.

INTRODUCTION

SAFETY SYMBOLS AND SIGNAL WORDS

The following signal words and symbols appear throughout this manual and on

your generator. Your safety is involved when these words and symbols are used.

Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in

death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result

in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result

in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and

inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in

order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to

be taken to avoid a hazard.

INTRODUCTION

GENERATOR IDENTIFICATION NUMBERS

The engine serial numberqcan be found stamped on the crankcase next to the

oil drain plug.

Record your generator’s identification number in the space provided. Remove

the spare key and store it in a safe place. A replacement key can be obtained

through your Polaris dealer.

Serial Number

Purchase Date

INTRODUCTION

SAFETY

SAFETY WARNINGS

WARNING

Failure to follow recommended precautions and procedures could result in

severe injury or death. Always follow all safety warnings on the product, and

follow all operation, inspection, and maintenance procedures outlined in this

manual.

Understand and follow all inspection and maintenance procedures outlined in

this manual. Following these procedures is essential for the generator to remain

in safe operating condition.

If the generator is not in use for an extended period of time, turn the ignition

switch and fuel valve switch to the OFF position.

WARNING

It is the responsibility of the owner to ensure that all users of this generator are

fully informed of the safety and operating information prior to use.

OPERATOR SAFETY

WARNING

Operating the generator with worn, damaged, or malfunctioning components

could result in serious injury or death. Never start the engine without checking

all of the generator components to be sure of proper operation.

Please take the following precautions, which are essential for proper and safe

operation:

• Read and understand all of the safety and operating information in this

manual and on all warning and instruction labels before using the generator.

Use the generator only as described in this manual and on the product.

• Know how to stop the generator quickly in case of emergency, see page 19

for information on stopping the unit quickly.

• Keep children, pets, and bystanders at a safe distance from the generator.

• Review and understand the use of all generator controls, output receptacles,

and connections.

• Be sure that anyone who operates the generator receives proper instruction

and reads this manual completely. Do not let children operate the generator.

• Use the generator only for intended purposes.

SAFETY

• Turn off the generator immediately if the unit begins to operate abnormally.

After the generator has cooled, disconnect the generator and take to your

authorized Polaris dealer.

• While operating the generator, if you experience a headache, fatigue, nausea

/ vomiting, confusion, or seizures, immediately get to fresh air. Do not delay

and do not attempt to shut down the unit.

OPERATING WITHOUT INSTRUCTION

WARNING

Operating this generator without proper instruction increases the risk of severe

injury or death.

The operator must understand how to operate the

generator safely in proper conditions and

environments.

All operators must read and understand the owner's

manual and all warning and instruction labels before

operating the generator.

USING ALCOHOL OR DRUGS

WARNING

Never consume alcohol or drugs before or while

operating this generator.

Operating this generator after consuming alcohol or

drugs could adversely affect operator judgment.

SAFETY

FAILURE TO INSPECT BEFORE OPERATING

WARNING

Failure to inspect and verify that the generator is in safe operating condition

before operating increases the risk of an accident resulting in severe injury or

death.

Always perform the pre-operation inspection before each use of your generator

to make sure it's in safe operating condition.

Always follow the inspection and maintenance procedures and schedules

described in this owner’s manual.

CARBON MONOXIDE SAFETY

WARNING

Generator exhaust contains Carbon Monoxide (CO) vapors. Exposure to

Carbon Monoxide by people or pets can result in SEVERE INJURY or DEATH.

ALWAYS operate generator according to all warning and instruction labels and

this manual.

• This portable generator runs on gasoline. The generator exhaust vapor

contains carbon monoxide (CO).

• Carbon monoxide is odorless. You cannot smell it.

• Carbon monoxide is colorless. You cannot see it.

• The generator is for outdoor use only. Never run the generator in an enclosed

area. Exhaust contains poisonous carbon monoxide vapor that can cause

loss of consciousness or death. Operate the generator in an open, and well

ventilated area.

• Do not use the generator indoors in garages, basements, crawl spaces,

sheds, portable buildings, or similar areas even if doors and windows are

open or if ventilating fans are used to circulate air.

• Do not use the generator near windows, doors, vents or any other building

openings even if they are closed. Poor seals on a door, as one example,

could still permit high levels of carbon monoxide to infiltrate the living area of a

home.

• Be sure to install approved carbon monoxide detectors in your home that

have battery back-up systems that will continue to detect the presence of

carbon monoxide during electric-power outages. Test these devices and

replace batteries as recommended by their respective manufacturers.

SAFETY

IMPORTANT

If you experience a headache, fatigue, nausea / vomiting, confusion, or

seizures, immediately get to fresh air and away from the unit. Do not delay for

any reason.

SAFETY

ELECTRICAL SAFETY

DANGER

This generator produces high voltage electricity sufficient to cause death by

electrocution.

• The generator produces enough electric power to cause serious shock or

electrocution if misused.

• Always connect the generator to a suitable ground circuit.

• When servicing the generator, disconnect the spark plug wire and place it

where it cannot contact the plug. Turn the engine switch to the OFF position.

• Do not check for a spark with the plug removed. Use only approved spark

plug testers.

• Using a generator or electrical appliance in wet conditions, such as rain or

snow, or near a pool or sprinkler system, or when your hands are wet, could

result in severe shock or electrocution. Keep the generator dry and away from

all sources of moisture.

• If the generator is stored outdoors, unprotected from the weather, check all

electrical components on the control panel before each use. Moisture or ice

can cause a malfunction or short circuit in electrical components that could

result in electrocution.

• Do not connect the generator to a building’s electrical system unless an

isolation switch has been installed that meets applicable electrical codes and

regulations.

• To avoid overloading the generator, ensure load is kept within the rated power

range stated on the generator. Overloading will damage the unit and / or

shorten its operating lifespan.

NOTICE

Do not attempt to connect generators in parallel.

SAFETY

EXTENSION CORD USE

Read the manufacturer starting and running wattage details and operating

instructions for the device(s) and appliance(s) that will be used. Often this

information can be found in the owner's manual or on specification decals on the

device or appliance.

CHOOSING A PROPER EXTENSION CORD

Polaris recommends using only U.L. (Underwriters Laboratories, Inc.) approved

extension cords labeled with the use, size, and wattage rating.

Only use heavy-duty extension cords with a three-prong (grounded) plug for

your safety.

Decide on what length extension cord is required as cord length determines the

extension cord gauge. Remember, as the cord gets longer, the current capacity

of the cord decreases.

Never use an extension cord outdoors that is designated as “indoor use only”.

EXTENSION CORD SAFETY

Your generator is equipped with cord holder hooksqfor storage of an extension

cord.

Store all extension cords indoors when

not in use. Outdoor conditions can

deteriorate a cord over time.

Before plugging an extension cord or

power cord into the generator, check

the cord for signs of damage.

CAUTION

Do not store an extension cord on the generator while the generator is in use.

Hot surfaces from the engine could result in damage to the cord. Wait until

generator has been turned off and cooled before storing an extension cord on

the hooks.

IMPORTANT

The cord will still conduct electricity until it is unplugged from the outlet.

SAFETY

FIRE SAFETY

WARNING

Gasoline is extremely flammable and is explosive under certain conditions. Do

not smoke or allow flames or sparks where generator is refueled or where

gasoline is stored. Refuel in a well-ventilated area with the engine OFF.

CAUTION

Generator exhaust system gets hot enough to ignite some materials and burn

skin if touched.

• Keep the generator at least 3 feet (1 m) away from buildings, other

equipment, and combustible materials during operation.

• Do not enclose the generator in any structure.

• Keep children and pets away from generator.

• Exhaust system components are very hot during and after use. Hot

components can cause burns and fire. Do not touch the hot exhaust system

components. Always keep combustible materials away from the exhaust

system.

• Ensure that any spilled fuel is properly wiped up prior to using the generator

as fuel vapors are flammable.

EXPOSURE TO EXHAUST

WARNING

Exhaust fumes from your generator are poisonous and can cause loss of

consciousness or death in a short time. Never start the generator or let it run in

an enclosed area. Only operate this generator while outdoors.

SAFETY

HOT EXHAUST SYSTEMS

WARNING

Exhaust system components are very hot during and after use of the machine.

Hot components can cause burns and fire. Do not touch hot exhaust system

components. Always keep combustible materials away from the exhaust

system.

Use caution when operating near tall grass, especially dry grass. Always

inspect the exterior of the generator and areas near the exhaust system before

and after use. Promptly remove any grass, debris, or foreign matter clinging to

the generator. Pay particular attention to the exhaust system area.

NOTICE

Do not apply the storage cover to the generator while the engine components

are still hot. Wait until generator has sufficiently cooled before covering.

SAFETY

EQUIPMENT MODIFICATIONS

Your POLARIS generator is designed to provide safe operation when used as

directed. Modifications to your generator may negatively impact generator

stability. Failure of critical machine components may result from operation with

any modifications, especially those that increase power.

Do not install any non-POLARIS-approved accessory or modify the generator

for the purpose of increasing power output. Any modifications or installation of

non-POLARIS-approved accessories could create a substantial safety hazard

and increase the risk of bodily injury.

Modifying the generator by adding or removing any parts, components, or any

modifications not approved by Polaris may void the warranty. Such modifications

may make the generator unsafe to operate and could result in severe injury to

operators and bystanders, as well as damage to the generator. Some

modifications may not be legal in your area. If in doubt, contact your authorized

POLARIS dealer.

NOTICE

For more information about safety, call POLARIS at 1-800-342-3764.

SAFETY

HANDLING GASOLINE

WARNING

Gasoline is highly flammable and gasoline vapor is explosive under certain

conditions. Always use caution when handling gasoline.

• If the generator has been in operation, allow engine to cool completely before

refueling.

• Always store gasoline in an approved container.

• Always refuel outdoors or in a well-ventilated area away from any combustible

materials.

• Do not smoke or allow open flames or sparks in or near the area where

refueling is performed or where gasoline is stored.

• Never permit children to handle gasoline.

• Never refuel around bystanders, pets, and flammable objects.

• Loosen the fuel cap slowly to relieve pressure in the tank.

• Take care not to overfull or spill any fuel on the generator or muffler when

refueling.

• If gasoline spills on skin or clothing, immediately wash it off with soap and

water and change clothing.

• Do not use the generator if you observe leaking gasoline. Have the generator

serviced immediately and before using it again.

• When operating or transporting the generator, be sure it is kept upright. If it

tilts, fuel may leak. Be sure the fuel tank cap is tightened when transporting

the generator.

• Do not refuel using gas station pumps.

• Remove fuel from the generator before transporting in a vehicle.

WARNING

Always operate generator on level surface. If the generator is tilted, fuel may

spill or the generator may tip over, causing hazardous conditions. Do not

swallow gasoline, inhale gasoline vapors, or spill gasoline. If you swallow

gasoline, inhale more than a few breaths of gasoline vapor, or splash gasoline

in your eyes, see a physician immediately. If gasoline spills on skin or clothing,

immediately wash it off with soap and water and change clothing.

SAFETY

OPERATION RULES

• Perform all Pre-Operation Inspection activities as shown on page 44 of this

manual. Inspect and tighten all parts before each use. Ensure the generator

does not have any damaged, loose, or missing parts before use. All defects

should be corrected before use. Do not operate the generator if it has been

dropped or damaged until all defective parts have been repaired.

• Do not place any flammable materials near the generator.

• Never start the generator or let it run in an enclosed area. Exhaust vapors are

poisonous and can cause loss of consciousness or death in a short time.

Keep the generator away from buildings and other equipment during

operation.

• Do not operate the generator in exposed locations where it will be subjected

to wet conditions.

• Do not touch the generator with wet hands, as this may cause severe electric

shocks.

• Do not pour water directly over the generator or wash it.

• Do not use or store the generator in the rain or snow.

• Do not cover the generator when in use.

• Always operate the generator on a firm, flat, and level surface, as the

generator will vibrate on an irregular surface.

• If the generator is tilted, fuel may spill or the generator may tip over, causing a

hazardous situation. Lock the wheels before using.

• Do not connect the generator to another power supply source.

• The engine becomes extremely hot during and immediately after it has been

in use. Be careful not to touch any parts of the hot engine, especially the

muffler or muffler cover, or serious burns may result.

• Do not connect external equipment to the generator before starting the

engine.

• Do not use for life support, or life sustaining systems.

SAFETY

NOISE LEVEL

The following noise chart lists average decibel levels for everyday sounds and

appliances.

DANGER

LEVEL

SOUND DECIBEL

LEVEL

PERMISSIBLE

EXPOSURE TIME

SAFETY

RECOMMENDA-

TION

Painful

Impulse

Noise

Fireworks (3 ft) /

Shotgun Blast

150 dBP Not safe for any

period of time.

Avoid exposure. Not

safe for any period of

time.

Firearms Not safe for any140 dBP

period of time.

Painful

Steady Noise

Jackhammer Not safe for any130 dB(A)

period of time.

Jet Plane Takeoff

/ Siren

120 dB(A) Not safe for any

period of time.

Extremely

Loud

MP3 Player Max

Output / Rock

Concert

112 dB(A) ~ 1 minute Wear earplugs or

earmuffs.

Leaf Blower /

Snow Blower

106 dB(A) > 4 minutes

Hair Dryer /

Blender

94 dB(A) 1 hour

Very Loud Passing

motorcycle / Gas

Lawn Mower

91 dB(A) 2 hours

Loud Busy Traffic /

Vacuum Cleaner

85 dB(A) 8 hours No protection

required.

Moderate Generator /

Group

Conversation

70 dB(A) Unlimited

Dishwasher /

Clothes Dryer

60 dB(A) Unlimited

Moderate Rainfall Unlimited50 dB(A)

Raindrop / Quiet

Room

40 dB(A) Unlimited

Faint Whispering Unlimited30 dB(A)

SAFETY

HEARING PROTECTION

Earmuffs are worn over the ears. They must completely surround the ear and fit

snugly to reduce sound. Quality earmuffs, worn properly, can block up to 30

decibels of noise.

Earplugs are inserted into the ear to completely block the ear canal. Quality

earplugs can reduce noise by up to 30 decibels.

SAFETY

SAFETY LABELS AND LOCATIONS

Warning labels have been placed on the generator for your protection. Read and

follow the instructions on each label carefully. If any of the labels shown in this

manual differ from the labels on your generator, always read and follow the

instructions of the labels on the generator.

If an informational or graphic label becomes illegible or comes off, contact your

POLARIS dealer to obtain a replacement. Replacement safety labels are

provided by POLARIS at no charge.

qGeneral Warning

wCarbon Monoxide Danger

eHot Exhaust Caution

SAFETY

GENERAL WARNING

The general warning is located on the top side of the generator near the fuel

volume indicator.

WARNING

Improper generator use can result in SEVERE INJURY or DEATH. Read the

owner’s manual. Follow all instructions and warnings.

Gasoline is flammable and explosive. Severe burns

can result.

ALWAYS stop the engine and let cool down before

refueling.

ALWAYS check for fuel leaks and wipe up any spills.

ALWAYS turn the fuel to OFF when not in use.

NEVER handle gasoline indoors. NEVER overfill the

fuel tank.

Generator exhaust contains poisonous Carbon

Monoxide (CO) vapors.

ALWAYS operate in a well-ventilated area.

NEVER operate in a home, garage, enclosed area or

near windows, doors, or people.

NEVER operate near flammable objects.

Electrocution can result from using generator in rain,

snow, near water, with wet hands, or with improper

connections.

ALWAYS keep generator and surrounding area dry.

NEVER connect generator to any building without

electrical-isolation protection that meets applicable

codes and regulations.

SAFETY

CARBON MONOXIDE WARNING

The carbon monoxide warning label is located on the top side of the generator

near the fuel level indicator.

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is a poison you cannot see

or smell.

NEVER use inside a home or garage. EVEN IF

doors and windows are open.

Only use OUTSIDE and far away from windows,

doors, and vents.

HOT EXHAUST CAUTION

The hot exhaust caution is located on the top side of the gas tank near the fuel

volume indicator.

CAUTION

Contacting a hot exhaust system can cause serious

burns. Do not touch if generator is or has been

running.

SAFETY

FEATURES AND CONTROLS

OVERVIEW

FEATURES AND CONTROLS

COMPONENT DESCRIPTION

qFuel Tank Cap Provides access to the fuel tank.

wAir Filter Filter impurities from the air to reduce wear of the

engine.

eEngine Oil Indicator

Dipstick

Provides access to oil tank and measures oil

level.

rFuel Gauge Provides indication of fuel level.

tControl Panel Contains the switches, buttons, indicator panel,

and receptacles for proper operation of the

generator.

yRecoil Starter Causes the recoil starter to crank the engine

when pulled.

uBattery Operates the electric components of the

generator, including electric start and indicator

panel.

iGas Tank Contains the fuel supply to operate the engine.

oAir Intake Provides air to cool the engine.

aWheel Locks Locks rear wheels to inhibit motion of the

generator.

sLift Mount Allows for vertical suspension of the generator.

dSpark Plug Ignites fuel and air mixture to start engine.

fAir Exhaust Dispels exhaust air from cooling the engine.

gMuffler Reduces noise and emissions from engine

combustion.

FEATURES AND CONTROLS

CONTROL PANEL

qFuel Valve Switch

wIgnition Key Switch

eElectric Start Circuit Breaker

rIndicator Light

tHour Meter

yDC Circuit Breaker

uDC Receptacle

iGround Terminal

o240V Circuit Breaker

aAC Receptacles

sAC Circuit Breakers

d120V / 240V AC Twist-Lock

Receptacle

FUEL VALVE SWITCH

The fuel valve switch controls the ignition system and the fuel valve. When the

engine is well-cooled and not in use, the fuel valve must be placed in the OFF

position to reduce the possibility of fuel leakage.

The switch must be in the ON position to allow the engine to operate.

FEATURES AND CONTROLS

qON: opens the fuel valve and

allows the engine to be started.

wOFF: closes the fuel valve and

shuts off the engine.

IGNITION KEY SWITCH

The ignition switch qmust be in the ON

/ RUN position for the generator to

operate.

INDICATOR LIGHT

The indicator light will illuminate

GREEN when the engine is running.

FEATURES AND CONTROLS

IMPORTANT

The overload reset button is available for a maximum of 5 times for each full

start of the generator. Shut down the generator and restart using power switch

in order to refresh number of resets.

CHOKE LEVER

Using the choke lever provides

proper fuel-starting mixture when the

generator’s engine is cold. When

attempting to start a cold engine, turn

the lever to the left (CLOSED).

Return the lever to the starting

position (OPEN) once the engine has

warmed.

FUEL VOLUME INDICATOR

The Fuel Volume Indicator provides an

indication of fuel quantity.

STARTER RECOIL GRIP

NOTICE

Do not allow starter grip to snap back against the generator. Return it gently to

prevent damage to the starter. The starter recoil grip causes the recoil starter

to crank the engine when pulled.

The recoil starter is used as a

secondary engine starter if the

battery does not contain adequate

charge to operate the electric starter.

FEATURES AND CONTROLS

GROUND TERMINAL

NOTICE

Consult a qualified electrician, electrical inspector, or local agency having

jurisdiction for local codes or ordinances for the intended use of the generator

before using the ground terminal.

The ground terminal connects to the

frame of the generator, metal parts

that do not conduct current, and

ground terminals of each receptacle.

240V CIRCUIT BREAKER

The circuit breaker will automatically

switch off if a short circuit or significant

overload of the generator occurs to the

240V receptacle.

If the circuit breaker switches OFFw

automatically, check that all connected

appliances are working properly and do

not exceed the generator’s maximum

output before switching the breaker

back to the ON qposition.

120V CIRCUIT BREAKERS

The 120V circuit protectors

automatically shut off current to

receptacles when circuit is

overloaded or when there is a

problem with the DC battery charging

circuit.

qElectric Start Circuit Breaker

wDC Circuit Breaker

eAC Circuit Breaker - Left

Receptacles

rAC Circuit Breaker - Right Receptacles

FEATURES AND CONTROLS

AC RECEPTACLES

The AC receptacles provide four

connections for properly rated AC

appliances.

120V / 240V AC TWIST LOCK RECEPTACLE

The twist-lock AC receptacle q

provides connection for properly rated,

120V and 240V AC appliances.

P5500I P6500I

VOLTAGE AMPAGE VOLTAGE AMPAGE

120 V 46 amps 120 V 54 amps

240 V 23 amps 240 V 27 amps

DC RECEPTACLE

The DC receptacle charges 12V DC automotive-type batteries. The DC charging

output is not regulated.

This receptacle is protected from an

overload with a circuit protector. If the

DC circuit is overloaded, the protector

will open and power to the DC

receptacle will cease.

The protector is located above the

receptacle and is closed by pressing

down on the button.

FEATURES AND CONTROLS

ASSEMBLY

IMPORTANCE OF PROPER ASSEMBLY

WARNING

Improper assembly can cause an unsafe condition that can lead to serious

injury or death. Follow the assembly procedures and precautions in this

manual carefully.

Proper assembly is essential to operator safety and the reliability of your

generator. Errors and oversight made during unit assembly or service could

result in faulty operation, damage to the machine, or operator injury.

UNBOXING

1. Remove generator and loose parts from the box.

2. Compare loose parts to the inventory list below.

NOTICE

Contact your dealer if any of the loose parts listed below are not included with

your generator.

REF. NO. DESCRIPTION QUANTITY

qWheel 4

wAxle 2

eWasher 4

rSpacer 4

tE-Clip 4

yRight Wheel Lock 1

uLeft Wheel Lock 1

i2 in Flange Bolt 4

oLift Mount 1

aFlange Nut 4

s3 in Flange Bolt 4

ASSEMBLY

OTHER INCLUDED ITEMS

Inside your generator box, there should be the following items:

• Owner’s manual

• Oil funnel

• Warranty registration form

ASSEMBLY

WHEEL KIT

PARTS

REF. NO. DESCRIPTION QUANTITY

qAxle 2

wSpacer 4

eWheel 4

rWasher 4

tE-Clip 4

ASSEMBLY

1. Insert axles qthrough front and rear busings on generator frame.

2. Slide a spacer wonto the axle.

ASSEMBLY

3. Slide wheel eonto axle.

4. Place washer ragainst outer

bushing.

5. Secure the wheel by inserting an

E-clip tinto groove on axle.

WHEEL LOCKS

PARTS

REF. NO. DESCRIPTION QUANTITY

yRight Wheel Lock 1

uLeft Wheel Lock 1

i2 in Flange Bolt 4

ASSEMBLY

1. Attach right wheel lock yto right rear bracket and align holes.

2. Insert bolt ithrough each hole.

3. Tighten bolt to specified torque.

ASSEMBLY

Repeat process for left wheel lock u.

TORQUE

2 in Flange Bolt

8 ft-lbs (10.85 N·m)

ASSEMBLY

LIFT MOUNT (OPTIONAL)

PARTS

REF. NO. DESCRIPTION QUANTITY

oLift Mount Handle 1

aFlange Nut 4

s3 in Flange Bolt 4

ASSEMBLY

1. Slide lift mount handle ounder the frame and align with bolts.

2. Insert bolt sthrough each bearing on generator frame.

3. Screw nut aonto each bolt and tighten to specified torque.

TORQUE

Flange Nuts

16 ft-lbs (21.69 N·m)

ASSEMBLY

FUEL

FUEL RECOMMENDATION

Polaris recommends the use of 87 octane fuel or higher.

WARNING

Gasoline is highly flammable and explosive and can cause serious injury or

death. Stop the engine and keep heat, sparks, and flame away. Handle fuel

only outdoors. Wipe up spills immediately.

CAUTION

Never use stale or contaminated gasoline or an oil /gasoline mixture. Avoid

getting dirt or water in the fuel tank.

Do not spill fuel when filling the fuel tank. Damage caused by spilled fuel is not

covered under warranty. Spilled fuel is a fire hazard, causes environmental

damage, and can damage paint and plastic. Wipe up spills immediately. Do not

fill above bottom of strainer.

Refuel in a well ventilated area before starting the engine. If the engine has

been running, allow it to cool.

Never refuel the engine inside a building where vapors may reach flames or

sparks. Keep fuel vapors away from electrical appliances.

CAUTION

Do not use fuel containing more than 10% ethanol. If the content of ethanol

exceeds the specified limits, it may cause starting or performance problems. It

may also damage metal, rubber, and plastic parts of the fuel system. Do not

use gasoline containing methanol. Damage due to ethanol or methanol is not

covered under warranty.

IMPORTANT

Operating the generator with an obstructed fuel system will result in serious

engine damage. Perform maintenance as recommended.

Thoroughly read “Safety” section and all safety information when handling fuel.

In order to insure the optimum output and the maximum service life of the

generator, the generator should run at a 50% load for the first 20 hours.

FIRST USE INSTRUCTIONS

ADDING FUEL

WARNING

Gasoline is highly flammable and gasoline vapor is explosive under certain

conditions. Improper gasoline handling could result in severe injury or death.

Always use caution when handling gasoline.

To safely add fuel to the gas tank, perform the following steps.

1. Ensure fuel valve switch is OFF.

2. Remove the fuel tank cap q.

3. Fill carefully to avoid spilling fuel

on the fuel tank strainer. Do not

overfill the fuel tank (there should

be no fuel above the upper limit

mark).

WARNING

Do not overfill. Fuel overflow may

spill onto a hot engine and result in

fire or explosion.

4. Tighten fuel tank cap securely.

5. Position fuel switch to OFF for

storage or ON to operate the

generator.

6. Move generator away from fueling source and site before starting engine.

FIRST USE INSTRUCTIONS

PRE-OPERATION INSPECTION

WARNING

Gasoline is highly flammable and explosive and can cause serious injury or

death. Stop the engine and keep heat, sparks, and flame away. Handle fuel

only outdoors. Wipe up spills immediately.

CAUTION

Failure to perform the recommended pre-operation inspections could result in

minor or moderate injury or property damage. When inspection reveals the

need for adjustment, replacement, or repair, perform service promptly or visit

your authorized Polaris dealer for assistance.

CAUTION

If the engine has been running, the muffler will be very hot. Allow the muffler to

cool before servicing.

IMPORTANT

Always perform the recommended pre-operation inspections before each use

and when removing the generator from storage.

ITEM REMARKS PAGE

Engine Oil Check and add oil, as needed. See page 41

and page 68.

Fuel Level Check the fuel level and refuel, as

needed. See page 45.

Exhaust

System Inspect the exhaust system for leakage.

Tighten or replace gasket, as needed. See page 74.

Carburetor Inspect choke knob operation. See page 31.

Level Ground Ensure the generator is resting on a

level surface to prevent spills or tipover.

–

Wheel Lock Lock the wheels prior to operation. See page 46.

Grass and

Leaves Remove grass, leaves, and other

flammable material or debris, especially

near the HOT exhaust system.

See page 18.

FIRST USE INSTRUCTIONS

OPERATION

SAFE OPERATING PRECAUTIONS

REFUELING

WARNING

Gasoline is highly flammable and explosive and can cause serious injury or

death. Stop the engine and keep heat, sparks, and flame away. Handle fuel

only outdoors. Wipe up spills immediately.Thoroughly read the Safety chapter

of this manual before handling fuel.

CAUTION

Do not spill fuel when filling the fuel tank. Damage caused by spilled fuel is not

covered under warranty. Spilled fuel is a fire hazard, caused environmental

damage, and can damage paint and plastic. Wipe up spills immediately. Do not

fill above bottom of strainer.

Refuel in a well ventilated area before starting the engine. If the engine has

been running, allow to cool before refueling.

Never refuel the engine inside a building where vapors may reach flames or

sparks. Keep fuel vapors away from electrical appliances.

Do not overfill the fuel tank (there should be no fuel in the filler neck). After

refueling, make sure the fuel filler cap is closed properly and securely.

To safely refuel the gas tank, perform the following steps.

1. Ensure fuel valve switch is OFF.

2. Remove fuel tank cap.

3. Fill carefully to avoid spilling fuel on the fuel tank strainer. Do not overfill the

fuel tank (there should be no fuel above the upper limit mark).

WARNING

Do not overfill. Fuel overflow may spill onto a hot engine and result in fire or

explosion.

4. Tighten fuel tank cap securely.

5. Position fuel valve switch to OFF for storage or ON to operate the generator.

6. Move generator away from the fueling site and fuel source before starting the

engine.

OPERATION

WHEEL LOCKS

IMPORTANT

Always engage the wheel locks prior to operation to ensure generator stability.

Engage the wheel lock by pulling the handle qfirmly downward. To release the

lock, pull the handle upward.

OPERATION

RECOIL START

1. To start the generator using the

recoil, lightly pull the starter recoil

grip quntil resistance is felt. Then,

firmly pull straight out.

NOTICE

Do not allow starter grip to snap back

against the generator. Return it gently

to prevent damage to the starter.

2. For a cold engine start, turn choke lever to CLOSED position.

3. If the choke lever was positioned to CLOSED to start the engine, move it to

OPEN as the engine warms up.

STOPPING THE ENGINE

NOTICE

Continually stopping the generator with a load applied can lead to damage of

the control module.

In case of emergency, turn ignition key to OFF position to stop the engine. Under

normal conditions, perform the following procedure:

1. Shut off or disconnect all appliances connected to the generator.

2. Turn ignition key switch to OFF.

3. Turn fuel valve switch to OFF.

OPERATION

AC OPERATION

WARNING

Before connecting a device or power cord to the generator, ensure it is in good

condition. Faulty appliances or power cords can create a potential for electrical

shock.

If an appliance begins to operate abnormally, becomes sluggish, or suddenly

stops, immediately shut it off. Disconnect the appliance and determine whether

the problem is the appliance or if the rated load capacity of the generator has

been exceeded.

Ensure the combined electrical rating of the device or appliance does not

exceed the maximum allowed by the generator. Never exceed the maximum

power rating of the generator. Do not exceed the current limit specified for any

one receptacle. Power levels between rated and maximum may be used for no

more than 30 minutes.

IMPORTANT: Before connecting a device or power cord to the generator,

ensure the device or cord is in good condition and electrical rating does not

exceed the maximum amount allowed by the generator.

1. Start engine. See page 47 for additional instruction.

2. Confirm the desired appliance is switched off. Then plug the appliance or

extension cord into one of the AC receptacles q.

3. Turn on the appliance.

OPERATION

NOTICE

Should the generator's maximum load of 25 amps be exceeded, the circuit

protection device will trip and cut all current to the receptacles. The engine will

continue to run.Correct the load by unplugging all appliances from the

receptacles and press-in the circuit protector button to reset, followed by the

Overload Reset button. AC power will be restored immediately.

AC CAPACITY

MODEL MAX POWER RATED POWER

P5500 5500 W 5000 W

P6500 6500 W 6000 W

NOTICE

In case of substantial overloading, the electronic circuit protector will activate.

Slightly overloading the generator or running at maximum power operation (30

minutes) may not switch the circuit ON, but will shorten the service life of the

generator.

Consider total power requirements of all connected devices. Appliance and

power-tool manufacturers typically list rating information near the model or serial

number. After plugging in a device, allow the generator to stabilize before

plugging in additional items. Always consider generator capacity before plugging

in any device.

Typical wattages are listed in the table below. Before plugging any device into

the generator, verify the manufacturer-listed wattage on the device.

OPERATION

WATTAGE REFERENCE TABLE

DEVICE RUNNING (RATED) WATTS ADDITIONAL STARTING

(SURGE) WATTS

Table Saw / Radial Arm Saw -

10”

2000 2000

Space / Wall Heater 1800 0

Central Air Conditioning 1500 4500

Circular Saw - 7 1/4” 1400 2300

Hair Dryer 300 - 1200 0

Sump Pump - 1/2 HP 1050 2200

Microwave Oven - 100 Watt 1000 1400

Coffee Maker 1000 0

Garage Door Opener 1/2 HP 875 2350

Personal Computer w/ 17”

Monitor 800 0

Refrigerator 400 - 800 2200

Dehumidifier 650 800

Color Television - 27” 500 0

Electric Drill - 3/8”, 4 amps 440 600

Paint Sprayer 360 1080

Radio 300 300

Oven 60 7500

Light Bulb - 75 Watt 75 0

OPERATION

POWER MANAGEMENT EXAMPLE

DEVICE RUNNING (RATED) WATTS ADDITIONAL STARTING

(SURGE) WATTS

Circular Saw 1400 2300

Halogen Work Light 1000 0

AM/FM Radio 100 0

2500 = Total Running (Rated) Watts

2300 = Additional Starting (Surge) Watts

4800 = Total Generator Output Required

CAUTION

Ensure the combined electrical rating of the powered device(s) do not exceed

the maximum output allowed by the generator. Never exceed the maximum

power rating of the generator. Power levels between rated and maximum may

be used for no more than 30 minutes.

OPERATION

DC OPERATION

The DC Receptacle on this generator is designed to charge 12V DC batteries. It

is not designed to operate DC motors.

CAUTION

This generator is not designed to operate DC motors. The DC charging output

is not regulated. The DC receptacle should only be used for charging 12V DC

batteries. Output voltage is 15-30V.

The DC output is to be used to charge batteries only. Serious damage to the

stator windings can occur if connected to a DC motor or transformer.

BATTERY CHARGING

WARNING

The battery emits explosive hydrogen gas during normal operation. A spark or

flame can cause the battery to explode with enough force to kill or cause

serious injury. Wear protective clothing and eye protection when charging a

battery. Failure to adhere to these safety precautions could lead to severe

injury or death.

Battery posts, terminals, and related accessories contain lead and lead

components. Wash hands after handling.

To prevent the possibility of creating sparks near the battery, connect the

charging cable first to the generator then to the battery. Disconnect the cable

first at the battery.

The battery contains sulfuric acid (electrolyte). Contact with skin or eyes may

cause severe burns. Wear protective clothing and a face shield. If electrolyte

gets on your skin, flush with water. If electrolytes get in your eyes, flush with

water for at least 15 minutes and call a physician.

Electrolyte is poisonous. If swallowed, drink large quantities of water or milk

and follow with milk of magnesia or vegetable oil and call a physician. Keep out

of reach of children.

CONNECTING THE BATTERY CHARGING CABLE

1. Disconnect the ground cable from the negative (-)

battery terminal, followed by the positive (+) cable.

2. Plug the battery charging cable into the DC receptacle.

OPERATION

AIR CONDITIONING OPERATION

Bring the generator to a normal operating temperature before applying the air

conditioning load. Always allow a two-minute wait period when manually cycling

an air conditioner off and on.

A longer wait period may be required under unusually hot weather conditions. All

other loads should be turned off until the air conditioner has started and is

performing normally.

Before applying an air conditioning load, ensure that your generator is rated to

handle to the load. Use the table below and the formula included in the AC

Operation chapter for reference.

AC OUTPUT RUNNING (RATED) WATTS ADDITIONAL STARTING

(SURGE) WATTS

Window AC - 10,000 BTU 1200 3600

Window AC - 12,000 BTU 3250 9750

Central AC - 10,000 BTU 1500 4500

Central AC - 24,000 BTU 3800 11400

Central AC - 40,000 BTU 6000 18000

NOTICE

Follow the air conditioner manufacturer's instructions for starting and restarting

for proper operation. Some air conditioner manufacturers offer a start capacitor

as an extra cost option.

The lack of a start capacitor can cause the air conditioner to draw too high a

starting current and overload the generator. Contact your air conditioner dealer

if you consistently have problems starting your air conditioner with the

generator.

STANDBY POWER

CONNECTIONS TO A BUILDING ELECTRICAL

SYSTEM

WARNING

Improper connection to a building electrical system can allow current from the

generator to back feed into the utility lines. Such back feed may electrocute

utility company workers or others who contact the lines during a power outage.

Additionally, the generator may explode, burn, or cause fires when utility power

is restored. Consult the utility company or a qualified electrician prior to making

any power connections.

OPERATION

Connections for standby power to a building's electrical system must be made

by a qualified electrician and must comply with all applicable laws and electrical

codes. Improper connections can allow electrical current from the generator to

back feed into the utility lines.

Such back feed may electrocute utility company workers or others who contact

the lines during a power outage; when utility power is restored, the generator

may explode, burn, or cause fires in the building's electrical system. Do not

connect this generator to an automatic transfer switch. Serious damage to the

engine and inverter module may result.

In some areas, generators are lawfully required to be registered with local utility

companies. Check local regulations for proper registration and usage

procedures.

GROUND SYSTEM

This generator is equipped with a system ground to prevent electrical shock

from faulty appliances.

To ground this generator, perform the following steps:

1. Ensure engine is OFF and fuel valve switch is OFF.

2. Using a mallet, drive a grounding rod 4 ft. into the ground.

3. Wrap a length of bare copper grounding wire tightly around the grounding

rod or use a grounding clamp.

4. Slightly loosen bolt on ground

terminal. Allow enough space to

wrap copper wire.

5. Using the other end of the copper

wire, tightly wrap the wire around

the terminal.

SYSTEM REQUIREMENTS

There may be federal or state Occupational Safety and Health Administration

(OSHA) regulations, local codes, or ordinances that apply to the intended use of

the generator. Please consult a qualified electrician, electrical inspector, or the

local agency having jurisdiction.

If the generator is used at a construction site, there may be additional regulatory

requirements.

OPERATION

USING THE LIFT MOUNT

NOTICE

Always connect lifting equipment to the frame of the generator using the lift

mount. Prior to lifting, ensure the lift rigging and supporting structure are in

good condition and are rated to lift the load. Never hook lifting equipment to the

engine or alternator lifting lugs.

For lift mount assembly instructions, see page 40.

CAUTION

Never walk or stand under a suspended generator. Impact from a falling

generator could result in severe injury or death.

OPERATION

HIGH ALTITUDE USE

CARBURETOR MODIFICATION

NOTICE

When carburetor has been modified for high altitude operation, the air-fuel

mixture will be too lean for low altitude use and may cause engine damage.

At high altitude, the standard carburetor air-fuel mixture will be excessively

rich. Performance will decrease and fuel consumption will increase. A very rich

mixture will also foul the spark plug and cause hard starting. Operation at an

altitude different than that which this engine was certified, for extended periods

of time, may increase emissions.

High altitude operation can be improved by specific modifications to the

carburetor. If always operating the generator at altitudes above 3000 feet (915

meters), have an authorized Polaris servicing dealer perform the carburetor

modification. The engine will meet each emission standard throughout its life

when operated at high altitude with the carburetor modifications for high altitude

operation.

With the carburetor modification, engine horsepower will decrease by about

3.5% for every 1000 feet (300 meters) increase in altitude. The effect of altitude

on horsepower will be greater if no carburetor modification is made.

CAUTION

Operation of the generator at an altitude lower than the carburetor is jetted for

may result in reduced performance, overheating, and serious engine damage

caused by an excessively lean air/fuel mixture. Be sure to have any

modification reversed at lower altitudes.

ALTITUDE KITS

For added convenience, POLARIS offers high altitude kits which optimize

performance and fuel consumption at various altitude ranges. For installation

instruction, see page 69.

MODEL PART NUMBER DESCRIPTION

P2000i 2884865 K-HIGH,ALT,3-8K,P2000I

P3200iE 2884866 K-HIGH,ALT,3-8K,P3200IE

P5500 / P6500 2884867 K-HIGH,ALT,3-8K,P5500/6500

OPERATION

EMISSION CONTROL SYSTEMS

SOURCE OF EMISSIONS

Exhaust gas contains carbon monoxide, nitrous oxide (NOx), and hydrocarbons.

It is very important to control the emissions of NOx and hydrocarbons as they

are a major contributor to air pollution. Carbon monoxide is a poisonous gas.

The emission of fuel vapors is a source of pollution as well. The generator

engine utilizes a precise air-fuel ratio and emission control system to reduce the

emissions of carbon monoxide, NOx, hydrocarbons, and evaporative fuel

emissions.

Polaris utilizes appropriate air-fuel ratios and other emissions control systems to

reduce the emissions of carbon monoxide, oxides of nitrogen, and

hydrocarbons. In addition, Polaris fuel systems utilize components and control

technologies to reduce evaporative emissions.

U.S. AND CALIFORNIA CLEAN AIR ACTS

Your engine has been designed to meet current Environmental Protection

Agency (EPA) and the California Air Resources Board (CARB) clean air

standards. The regulations dictate that the manufacturers provide operation and

maintenance standards regarding the emission control system. Tune up

specifications are provided in the Maintenance section. Adherence to the

specified maintenance instructions is essential for your engine to meet the

emission control standards.

ALTERATIONS

Altering the emission control system may increase emissions beyond the legal

limit. Some possible alterations are removal or alteration of any part of the

intake, fuel, or exhaust systems.

PROBLEMS AFFECTING EMISSIONS

If aware of any of the following, have the engine inspected and repaired by an

authorized Polaris dealer:

• Hard starting or stalling after starting

• Rough idle

• Shut down or backfire after applying an electrical load

• Afterburning (backfiring)

• Black exhaust smoke or high fuel consumption

EMISSION CONTROL SYSTEMS

REPLACEMENT PARTS

The emission control system on the engine was designed, built, and certified to

conform to applicable emission regulations. We recommend the use of Polaris

Genuine parts whenever maintenance is performed. These original-design

replacement parts are manufactured to the same standards as the original parts.

The use of replacement parts that are not of the original design and quality may

impair the effectiveness of the emission control system.

Aftermarket part manufacturers assume the responsibility that the part will not

adversely affect emission performance. The manufacturer or re-builder of the

part must certify that use of the part will not result in a failure of the engine to

comply with emission regulations.

EMISSION CONTROL SYSTEMS

MAINTENANCE

IMPORTANCE OF MAINTENANCE

Good maintenance is essential for safe and economical operation. Proper

maintenance will also help reduce air pollution. Always follow the

recommendations for inspection and maintenance as specified in this manual.

WARNING

Improper maintenance, or failure to fix problems prior to operation, could lead

to generator malfunction resulting in serious injury or death.

The following chapter includes a periodic maintenance schedule, including

proper inspection and maintenance procedure. The maintenance schedule

applies to normal operating conditions. This maintenance is essential to the

longevity of your generator.

Any qualified repair shop or person may maintain, replace or repair the emission

control devices or systems on your generator. POLARIS also recommends

POLARIS parts for emissions-related service, however equivalent parts can be

used.

IMPORTANT

It is a potential violation of the Clean Air Act if a part, supplied by an

aftermarket parts manufacturer, reduces the effectiveness of the generator’s

emission controls. Tampering with emission controls is prohibited by federal

law.

Owners are responsible for performing the scheduled maintenance identified in

this owner’s manual. Careful periodic maintenance will help keep your generator

in safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as

necessary. Other, more difficult tasks, require special tools and expertise

provided by an authorized Polaris technician or other qualified mechanic.

If the generator is operated under unusual conditions, such as sustained high

load or high temperature, or dusty conditions, consult the servicing dealer for

applicable recommendations.

All necessary replacement parts and labor incurred, with the exception of

authorized warranty repairs, become the responsibility of the registered owner.

If, during the course of the warranty period, part failures occur as a result of

owner neglect in performing recommended regular maintenance, the cost of

repairs are the responsibility of the owner.

MAINTENANCE

TOOL KIT

This generator is packaged with a tool

kit to help with basic repair and

maintenance.

REF.

NO. TOOL DESCRIPTION QUANTITY

q12V DC Cable 1

wSpark Plug Wrench 1

eSpark Plug Wrench Handle 1

rHex Head Flange Bolt M5X 10 2

tSquare Nut M5 2

yKey 2

uOil Fill Funnel (not pictured) 1

MAINTENANCE

MAINTENANCE SAFETY

CAUTION

After any maintenance is performed, wash skin immediately using soap and

clean water as exposure to lubricant may cause skin irritation.

WARNING

Personal safety is critical when attempting to service the generator. Improperly

installed or adjusted components can make the generator unstable or

dangerous. Improperly installed electrical components can cause engine or

electrical systems failure. In either event, damage or serious injury could result.

If you do not have the time, tools, and/or expertise necessary to complete a

procedure properly, please see your Polaris dealer or other certified technician

for service.

Failure to correct a problem before operation and improper maintenance can

cause a malfunction resulting in injury or death. Always follow the inspection

and maintenance schedules and requirements in this manual.

The following important safety precautions cannot warn of every possible hazard

from maintenance. The decision to perform a given task must be evaluated by

the individual performing it.

MAINTENANCE

SAFETY PRECAUTIONS

Read the safety section of this manual.

Ensure the engine is off before performing any maintenance or repairs to

minimize the potential for exposure to the following hazards:

• - Avoid flames, sparks, and smoking during service.Fuel and fire

• - Do not operate engine indoors. WhenCarbon monoxide poisoning

operating outdoors, avoid open windows and doors.

• - Allow the engine and exhaust system to cool before touching.Burns

Exercise caution when working around hazardous materials.

• - Avoid running the engine unless specificallyInjury from moving parts

instructed.

Follow the instructions and ensure the required tools are used.

Exercise caution when working around gasoline to reduce the possibility of fire

or explosion. Use only non-flammable solvents to clean parts. Keep cigarettes,

sparks, and flames away from all fuel-related components.

PERIODIC MAINTENANCE

Prior to performing any maintenance on your generator,

• Always stop the engine before servicing. Disconnect all devices and

extension cords to avoid receiving an electrical shock.

• Periodic checks and maintenance are very important for keeping the

generator in good condition.

• Inspect, clean, lubricate, adjust, and replace parts as necessary. When

inspection reveals the need for replacement parts, use Polaris Genuine parts

available from your Polaris dealer.

• Before beginning any maintenance procedure, read the instructions for the

entire procedure. During some procedures, potentially hazardous products

may be used. Always follow the instructions and warnings on the product

packaging.

MAINTENANCE

PERIODIC MAINTENANCE CHART

ITEM REMARKS PRE-

OPERA-

TION

CHECK

(DAILY)

INITIAL 1

MONTH

OR 20

HOURS

EVERY 3

MONTHS

OR 50

HOURS

EVERY 6

MONTHS

OR 100

HOURS

EVERY 12

MONTHS

OR 300

HOURS

Spark Plug

Check

condition.

Adjust gap

and clean.

Replace as

needed.

Spark

Arrester

Clean the

carbon

deposits. X

Engine Oil

Check the

oil level. X

Replace

oil. X X

Air Filter

Check

filter. X

Clean.

Replace as

needed. X₂

Fuel

Sediment

Cup

Clean.

Fuel Tank

and

Strainer

Clean.

X₃

Valve

Clearance

Check and

adjust

when

engine is

cold.

X₃

Fuel Line

Check fuel

line for

twists,

cracks, or

damage.

Replace as

needed.

Every 2 years (Replace as necessary)₃

1. Log hours of operation to determine proper maintenance.

2. Service more frequently when used in dusty conditions.

3. These items should be serviced by an authorized Polaris dealer unless the owner has the proper

tools and is mechanically proficient. Refer to the Polaris Service manuals.

MAINTENANCE

FUEL SYSTEM

WARNING

Gasoline is highly flammable and explosive, and can cause serious injury or

death. Stop the engine and keep heat, sparks, and flame away. Handle fuel

only outdoors. Wipe up spills immediately.

FUEL LINE INSPECTION

Inspect the fuel line to ensure absence of twists, cracks, and / or damage.

Replace as needed.

GAS TANK STRAINER

1. Remove the fuel tank cap.

2. Remove the fuel tank strainer from the fuel tank.

3. Remove any foreign objects or debris from the fuel tank strainer.

4. Inspect the fuel tank strainer for damage. Replace as needed.

5. Install the fuel tank strainer into the fuel tank.

6. Securely tighten the fuel tank cap.

7. Position the fuel valve switch OFF for storage or transport, or ON to run the

generator.

ENGINE OIL

OIL RECOMMENDATION

Oil Recommendation

POLARIS 5W-30 Generator Oil

Oil directly affects performance and service life. Use a 4-stroke automotive

detergent oil, see page 87 for recommended oil. Other viscosities may be used

when the applicable average temperature is within the recommended range.

The SAE oil viscosity and service category are in the API label on the oil

container. Polaris recommends the use of API service category “SJ” or later,

equivalent oil.

MAINTENANCE

OIL LEVEL INSPECTION

CAUTION

Failure to use the proper 4-stroke engine oil may result in engine damage.

Using non-recommended oil may cause serious engine damage. Never

substitute or mix oil brands.

Inspect the oil level before each use with the engine stopped and the generator

on a level surface.

1. Remove the oil filler cap / dipstick and wipe it clean.

2. Insert the dipstick into filler neck, without screwing it in, to inspect the oil

level.

3. Remove the dipstick and verify that the oil is at the upper limit. Add additional

oil and inspect the level as needed until the upper limit has been reached.

4. Re-install the dipstick. Use a clean shop rag to clean any spilled oil.

NOTICE

• Do not tilt generator when adding engine oil. This could result in overfilling

and damage to the engine.

• Use high quality 4-stroke engine oil, certified to meet or exceed API

standard SG, SF, SAE ratings with strong detergents. Using non-detergent

or 2-stroke oil could shorten the engine’s working life.

• Do not mix different engine oils.

• Handle and store the engine oil with care, avoid getting dirt or dust into the

engine oil.

• Before the engine oil falls below the safety margin, the low oil alert system ill

automatically shut off the engine. The low oil light (RED) will illuminate.

• To avoid the inconvenience of unexpected engine shutdown, check oil level

before each use.

MAINTENANCE

12.Re-check the oil level on the dipstick and add oil as needed to bring the level

to the upper mark on the dipstick.

13.Re-install the dipstick.

14.Wash hands with soap and water after handling used oil.

HIGH ALTITUDE JETS

WARNING

Gasoline is highly flammable and is explosive. You can be burned or seriously

injured when handling fuel. Keep heat, sparks, and flame away. Wipe up spills

immediately.

NOTICE

Using the wrong carburetor main jet may cause poor engine performance. If

too lean of a main jet is used, severe engine damage may result.

ALTITUDE KITS

MODEL PART

NUMBER

DESCRIPTION

P2000i 2884865 K-HIGH,ALT,3-8K,P2000I

P3200iE 2884866 K-HIGH,ALT,3-8K,P3200IE

P5500 / P6500 2884867 K-HIGH,ALT,3-8K,P5500/6500

ALTITUDE JET SPECIFICATIONS

MODEL ENGINE ALTITUDE ALTITUDE JET MARK

P2000i 79cc 3000-6000 ft 68

6000-8000 ft 67

P3200iE 208cc 3000-6000 ft 74

6000-8000 ft 73

P5500 389cc 3000-6000 ft 103

6000-8000 ft 101

P6500 420cc 3000-6000 ft 107

6000-8000 ft 105

MAINTENANCE

JET INSTALLATION

To change the carburetor main jet, follow this procedure:

1. Turn off the fuel supply.

2. Access the carburetor drain screw. Drain the fuel from the carburetor into a

suitable container.

3. Remove the float bowl and chamber bolt.

4. Remove the electric solenoid valve.

5. Remove the main jet from the carburetor.

6. Install the correct main jet for the altitude in which the generator is operating.

Do not over-tighten the jet.

7. Re-install the float bowl and chamber bolt.

8. Close carburetor drain screw.

9. Turn on fuel supply. Start generator and let engine run for several minutes.

10.Turn off generator. Verify there are no fuel leaks.

FUEL LINE

Inspect the fuel hose for cracks or damage. Replace as needed. See page 66

for more information about the fuel system.

AIR FILTER

WARNING

Do not use gasoline or low flash point solvents for cleaning. They are

flammable and explosive under certain conditions.

NOTICE

An obstructed air filter restricts air flow to the carburetor. To prevent carburetor

malfunction, regularly service the air filter. Service more frequently when

operating the generator in extremely dusty areas.

MAINTENANCE

1. Locate the air filter on the front of the

generator beside the recoil

assembly.

2. Unlatch the clips and remove the

cover q.

3. Remove the air filter.

4. If the filter is dirty or torn, replace it

with a new one.

5. Reinstall the air filter cover.

6. Re-latch the clips securely.

IMPORTANT

When replacing the filter, ensure that the filter is not pinched between the

covers to secure a proper seal.

FOAM FILTERS

If using a foam air filter, follow the steps below to clean the filter before replacing

it in the air box.

1. Submerge the filter in a solution of warm water and household detergent.

2. Let the filter soak in the solution for a few minutes and then squeeze out the

excess water.

3. Repeat step 2 several times to ensure the water coming from the filter is

clean. Then let the filter dry completely.

4. Once dry, pour air filter oil onto the filter and distribute evenly. Be sure to rid

the filter of excess oil.

NOTICE

The use of air filter oil allows the filter to catch even the smallest particles of dirt

and dust.

5. If at any point during the cleaning process, the filter becomes damaged, then

it must be replaced prior to operating your generator.

MAINTENANCE

SPARK PLUG

SPARK PLUG INSPECTION

Using a non-recommended spark plug can result in serious engine damage.

Always use recommended spark plugs. Refer to the Specification section for the

recommended spark plug type. Always torque spark plugs to the specification.

In order to service the spark plug, the provided spark plug wrench is required.

CAUTION

A hot exhaust system and engine can cause burns. Wear protective gloves

when removing a spark plug for inspection.

IMPORTANT

The spark plug must be free of deposits and properly gapped for proper engine

operation. If the engine has been running, allow it to cool before servicing.

1. Remove the spark plug cap q.

2. Clean any dirt from around the base of the spark plug.

3. Using the provided park plug wrench, remove the spark plug.

4. Inspect the electrode for wear and carbon buildup. Look for a sharp outer

edge with no rounding or erosion of the electrode.

MAINTENANCE

6. After a new spark plug has been seated by hand, it should be tightened 1/2

turn with a wrench to compress the sealing washer. If a used plug is being

reinstalled, it should only require 1/8 to 1/4 turn after being seated.

7. Re-install the spark plug cap.

NOTICE

A loose spark plug can overheat and damage the engine. Over tightening the

spark plug can damage the plug threads.

Never use a spark plug with an improper heat range.

SPARK ARRESTER

The spark arrester is located on the end of the muffler.

WARNING

Generator exhaust system gets hot enough to ignite some materials and burn

skin if touched.

Allow generator and exhaust to cool before performing spark arrestor

maintenance.

CAUTION

The spark arrester must be serviced every 100 hours to maintain its efficiency.

Before performing any inspection or maintenance on the battery, ignition switch

should be positioned to OFF.

1. Remove screw qholding the spark arrester to the muffler w.

2. Pull the end cap off to remove the arrester screen.

3. Clean the spark arrestor with a stiff wire brush.

4. Replace if the wire mesh is perforated or torn.

5. Reinstall screen and cap. Secure cap to the muffler with the screw.

MAINTENANCE

BATTERY

WARNING

Always disconnect the negative (black) cable first when removing the battery.

Always connect the negative (black) cable last during installation. Failure to

properly connect/disconnect battery cables may result in an explosion and

cause serious injury or death.

Battery electrolyte contains sulfuric acid which is poisonous and can cause

serious burns. Avoid contact with eyes, skin, and clothing. Ensure proper

protective gloves, goggles, and clothing are worn. If eyes are exposed, flush

with water for 15 minutes and seek medical attention. If external contact, flush

with water. If ingested, drink large quantities of water or milk. Follow with milk

of magnesia, beaten egg, or vegetable oil. Seek immediate attention.

Overheating of battery may cause an explosion, and severe injury or death.

Stop charging if the battery becomes very warm to the touch. Allow battery to

completely cool before resuming charging.

IMPORTANT

Always keep battery terminals and connections free of corrosion. Avoid spilling

of electrolyte. Damage to equipment may result.

Immediately wash off any electrolyte spills with a solution of one tablespoon

baking soda and one cup water.If cleaning is necessary, remove corrosion with

a stiff wire brush. Wash with a solution of one tablespoon baking soda and one

cup water. Rinse well with tap water and dry off with clean shop towels. Coat

the terminals with dielectric grease or petroleum jelly.

MAINTENANCE

BATTERY REMOVAL

1. Access the battery qfrom below

the control panel.

2. Disconnect the black (negative)

battery cable first by removing the

M5 screw.

3. Disconnect the red (positive)

battery cable last by removing the

M5 screw.

4. Disconnect the battery hold-down

strap.

5. Lift the battery out of the

generator.

BATTERY INSTALLATION

Using a new battery that has not been fully charged can damage the battery and

result in a shorter life. It can also hinder generator performance. Follow the

instructions in the Battery Charging section before installing the battery.

1. Ensure that the battery is fully charged.

2. Place the battery in the battery holder.

3. Coat the terminals with dielectric grease or petroleum jelly.

4. Secure the battery hold-down strap.

5. Connect and tighten the red (positive) cable first.

6. Connect and tighten the black (negative) cable last.

7. Verify that cables are properly routed. Cables should be safely tucked away

at the front and rear of the battery.

BATTERY MAINTENANCE AND CHARGING

WARNING

An overheated battery may explode, causing severe injury or death. Always

watch charging times carefully. Stop charging if the battery becomes very

warm to the touch. Allow it to cool before resuming charging.

The sealed battery is already filled with electrolyte and has been sealed and fully

charged at the factory. pry the sealing strip off or add any other fluid to thisNever

battery.

MAINTENANCE

The single most important thing about maintaining a sealed battery is to keep it

fully charged. Check the battery voltage with a voltmeter or multimeter. A fully

charged battery will register 12.8 V or higher. If the voltage falls below 12.5V,

charge it immediately, or the battery runs the risk of sulfation and reduced

battery life.

If you do not use the generator for more than TWO WEEKS, Polaris

recommends maintaining the battery through the use of a trickle charger. During

charging, place the charger outside of the generator and protect it from

moisture.

BATTERY STORAGE

If you plan to store the generator for ONE MONTH or longer, remove the battery

from the generator, then store the battery in a cool and dry location. Continue to

maintain the battery with a trickle charge.

When using an automatic charger, refer to the charger manufacturer's

instructions for recharging. and by following the guidelines below. Always verify

battery condition before and 1-2 hours after charge completion.

State of Charge Voltage (DC) Action Charge Time*

100% 12.8-13.0 volts None, check

monthly

None required

75%-100% 12.6-12.8 volts May need slight

charge, if no

charge given,

check in 2 weeks

3-6 hours

50%-75% 12.3-12.6 volts Needs charge 5-11 hours

25%-50% 12.0-12.3 volts Needs charge At least 13 hours

0%-25% 12.0 volts or less Needs charge At least 20 hours

* Using AGM specific charger at standard amps specified on top of battery

CLEANING AND STORAGE

CLEANING THE GENERATOR

WARNING

Never pour water directly onto the generator or wash it with water. Contact with

water could result in severe shock or electrocution. Keep generator dry and

away from all sources of moisture.

To clean the generator, wipe down with a dry shop rag. Always use clean cloths

and pads for cleaning and polishing.

MAINTENANCE

If an informational or graphic label becomes illegible or comes off, contact your

POLARIS dealer to procure a replacement. Replacement labels aresafety

provided by POLARIS at no charge.

STORAGE PREPARATION

WARNING

Gasoline is highly flammable and explosive and can cause serious injury. Stop

the engine and keep heat, sparks, and flame away. Only handle fuel outdoors.

Wipe up spills immediately.

Long-term storage of the generator will require some additional preventative

measures to guard against deterioration. If fuel is kept in the generator, run the

engine for at least 30 minutes each month to ensure an easy start during the

next operation. Be sure the storage area is free of excessive humidity and dust.

1. If the generator will be stored with fuel, add fuel stabilizer. See page 79.

2. If the generator will be stored dry of fuel, drain all fuel and fog the engine

prior to storage. See page 79 and page 81.

3. Change engine oil. See page 68.

4. Remove battery and store in cool, dry location. Use a battery trickle charger

to maintain battery charge.

5. Clean exterior of the generator with a clean, dry cloth.

WARNING

Do not pour water directly on to the generator or wash it with water.

6. Turn fuel valve switch to OFF.

ACCESSING THE FUEL TANK

1. Remove the fuel tank cap q.

2. Remove debris as needed.

3. When maintenance is complete,

re-install the fuel tank strainer into

the fuel tank.

4. Securely tighten the fuel tank cap.

MAINTENANCE

FUEL VALVE

1. Access the fuel drain valve wbehind the control panel.

2. Turn fuel valve switch to ON and then remove the fuel valve drain screw w.

3. Drain the gasoline from the valve and into a suitable container.

CARBURETOR

1. Access the carburetor behind the air box near the front of the generator.

2. Remove the carburetor drain screw e.

MAINTENANCE

Polaris Fogging Oil

(12 oz aerosol can)

Part Number: 2870791

BATTERY STORAGE

Recharge the battery once a month or use a trickle charger to maintain battery

charge. See page 82 for additional instruction.

STORAGE PRECAUTIONS

NOTICE

Do not store the generator outdoors in the cold weather when not in use.

• Select a well-ventilated storage area away from any flame-operated appliance

(i.e., furnace, water heater, or clothes dryer). Avoid areas containing a spark-

producing electric motor, or where power tools are operated.

• Be sure storage area is free of excessive humidity and dust.

• Place generator on a level surface. Tilting can cause fuel or oil leakage.

• With the engine and exhaust system cooled, cover the generator to prevent

dust contamination. Do not use a plastic sheet as a dust cover. Nonporous

covers trap moisture around the generator, promoting rust and corrosion.

• Position fuel tank cap vent lever to OFF to reduce leakage possibilities.

REMOVAL FROM STORAGE

NOTICE

If the cylinder was coated with oil during storage preparation, the engine may

smoke briefly at startup. This is normal.

1. Re-install battery. See page 76.

2. Perform all steps in the Pre-Operation Inspection. See page 44.

3. If fuel was drained during storage preparation, fill tank with fresh gasoline.

See page 45. If gasoline is stored in a container, ensure the gasoline is fresh.

Gasoline oxidizes and deteriorates over time, causing hard starting.

MAINTENANCE

TRANSPORTING THE GENERATOR

WARNING

Transporting the generator with gasoline in the fuel tank is prohibited.

Transporting the generator with fuel in the tank could result in severe generator

damage as well as serious injury or death. Be sure the fuel tank cap is tight

and the generator is sitting upright during transportation.

WARNING

A hot engine or exhaust system can cause severe burns and ignite flammable

material. Ensure adequate time for cooling before storage or transportation.

IMPORTANT

Take care not to drop or strike the generator when transporting. Do not place

heavy objects on the generator. When transporting, firmly secure the generator

to the transport vehicle.

1. If the generator has been used,

allow it to cool for at least 15

minutes before loading it on the

transport vehicle.

2. Drain the fuel from tank and

carburetor. See page 79.

3. Position the ignition switch qto

OFF.

4. Position the fuel valve switch wto

OFF.

5. Keep generator level and upright

during transport.

MAINTENANCE

SPECIFICATIONS

P5500 / P6500

SPECIFICATIONS

ALTERNATOR

Model P5500 P6500

AC Output Voltage 120V / 240V

DC Output Voltage 12V (5.0A)

Rated Output 5000 W 6000 W

Maximum Output 5500 W 6500 W

Frequency 60 Hz

Type Open Frame

ENGINE

Type 4-stroke, OHV Air-cooled, Single Cylinder

Displacement 389 cm³ (23.7 cu in) 420cm³ (25.6 cu in)

Engine Speed 3600 rpm

Cooling System Forced Air

Ignition System Transistorized

Engine Oil Polaris 5W-30 Generator Oil

Engine Oil Capacity 37.2 fl oz (1100.1 mL)

Intake Valve Clearance-Cold See service manual

Exhaust Valve Clearance-Cold See service manual

Spark Plug Gap WR7DC .024 - .028in. (0.6 - 0.7mm)

GENERATOR

Fuel 87 Octane (Up to 10% Oxygenated)

Fuel Tank Capacity 6.6 gallons (25 L)

Noise Level dB(A) range* 75 - 78 dB(A) *dB(A) measured outdoors at 23 feet (7 meters)

from control panel side

Starting System Electric with recoil backup

Dimensions (L x W x H) 31.9 in (810.3 mm)

24 in (609.6 mm)

25.4 in (645.2 mm)

31.9 in (810.3 mm)

24 in (609.6 mm)

25.4 in (645.2 mm)

SPECIFICATIONS

Weight 205 lbs (93 kg) 215 lbs (98 kg)

Full Tank Run Time Hours

Rated Load

5 hrs 5 hrs

AC/DC Simultaneously Usage Yes

Parallel Function No

SPECIFICATIONS

ENGINE LACKS POWER

POSSIBLE CAUSE SOLUTION

Air filter restricted Clean or replace air filter.

Bad fuel; generator stored without treating or

draining gasoline, or refueled with bad gasoline

Drain the fuel system and refuel.

Mechanical failure Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

ENGINE BACKFIRES

POSSIBLE CAUSES SOLUTION

Weak spark from spark plug Inspect, clean, and / or replace spark plug.

Incorrect spark plug gap or heat range Set gap to specification or replace spark plug.

Old or non-recommended fuel Drain the fuel system and refuel.

Incorrectly installed spark plug wires Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

Incorrect ignition timing Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

Mechanical failure Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

Loose ignition connections Check all connections and tighten.

Water present in fuel Drain the fuel system and refuel.

ENGINE PINGS OR KNOCKS

POSSIBLE CAUSE SOLUTION

Poor quality or low octane fuel Drain the fuel system and refuel.

Incorrect ignition timing Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

Incorrect spark plug gap or heat range Set gap to specification or replace spark plugs.

TROUBLESHOOTING

ENGINE RUNS IRREGULARLY, STALLS OR

MISFIRES

POSSIBLE CAUSE SOLUTIONS

Fouled or defective spark plug Inspect, clean, and / or replace spark plug.

Worn or defective spark plug Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

Incorrect spark plug gap or heat range Set gap to specification or replace spark plug.

Loose ignition connections Check all connections and tighten.

Water present in fuel Drain the fuel system and refuel.

Low battery voltage Recharge battery to 12.8 Vdc.

Kinked or plugged fuel tank vent line Inspect and replace.

Incorrect fuel Drain the fuel system and refuel.

Economy throttle control malfunction Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

Other mechanical failure Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

LEAN FUEL

POSSIBLE LEAN FUEL CAUSE SOLUTION

Low or contaminated fuel Add fuel, or drain fuel system and refuel.

Kinked or plugged fuel tank vent Inspect and replace.

Low octane fuel Drain fuel system and refuel.

Carburetor jetting incorrectly Take generator to an authorized Polaris

servicing dealer or refer to service manual.

RICH FUEL

POSSIBLE RICH FUEL CAUSE SOLUTION

Incorrect fuel Drain fuel system and refuel.

Stopping / starting without adequate warm-up Allow engine to warm up before operating and /

or stopping.

Incorrect spark plug Inspect and replace with correct plug.

Clogged air filter Inspect and clean or replace.

TROUBLESHOOTING

ENGINE STOPS OR LOSES POWER

POSSIBLE CAUSE SOLUTION

Out of fuel Refuel.

Fouled, worn, incorrect, or defective spark plug;

incorrect spark plug gap or heat range

Inspect, clean, and / or replace the spark plug /

set the spark plug gap to specification.

Loose ignition connections Check all connections and tighten.

Water present in fuel / incorrect fuel Drain the fuel system and refuel.

Kinked or plugged fuel tank vent line Inspect and replace.

Economy throttle control malfunction Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

No / low oil in the engine Check / replace oil.

Clogged air filter Clean or replace the air filter.

Mechanical failure Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

NO POWER AT AC RECEPTACLES

POSSIBLE CAUSE SOLUTION

Output indicator is OFF, and overload indicator

is ON

Take the generator to a Polaris servicing dealer

or refer to the service manual.

AC circuit protector tripped Check AC load and reset circuit protector.

Overload protector tripped Push the Overload Restart switch.

Faulty power tool or appliance Replace or repair power tool or appliance; stop

and restart the engine.

Faulty generator Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

NO POWER AT DC RECEPTACLES

POSSIBLE CAUSE SOLUTION

Blown fuse Replace the fuse.

Faulty generator Take the generator to an authorized Polaris

servicing dealer or refer to the service manual.

TROUBLESHOOTING

WARRANTY

LIMITED WARRANTY

POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340 gives a THREE

YEAR LIMITED WARRANTY for consumer use and a ONE YEAR LIMITED

WARRANTY for commercial use on all components of your POLARIS generator

against defects in material or workmanship. This warranty covers parts and

labor charges for repair or replacement of defective parts and begins on the date

of purchase.

This warranty is transferable to another owner during the warranty period

through a POLARIS dealer, but any such transfer will not extend the original

term of the warranty.

REGISTRATION

The Warranty Registration Form must be completed by the purchaser and

submitted to POLARIS within ten days of purchase. Upon receipt of this

registration, POLARIS will record the registration information for warranty. No

verification of registration will be sent to the purchaser. Registration cards can

be found in the original box of the product and can be mailed into POLARIS at

the address listed on the card, or completed at www.polarispower.com/warranty.

NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR

GENERATOR IS REGISTERED WITH POLARIS.

WARRANTY

WARRANTY COVERAGE AND EXCLUSIONS

LIMITATION OF WARRANTIES AND REMEDIES

This POLARIS limited warranty excludes any failures that are not caused by a

defect in material or workmanship. This warranty does not cover claims of

defective design. This warranty also does not cover accidental damage,

normal wear and tear, abuse or improper handling. This warranty also does not

cover any unit that has been altered structurally, modified, neglected, improperly

maintained, or used for purposes other than for which it was designed.

This warranty excludes damages or failures resulting from improper lubrication;

improper engine timing; improper fuel; surface imperfections caused by external

stress, heat, cold or contamination; operator error or abuse; improper

component alignment, tension, adjustment or altitude compensation; failure due

to snow, water, dirt or other foreign substance ingestion/contamination; improper

maintenance; modified components; use of aftermarket components resulting in

failure; unauthorized repairs; repairs made after the warranty period expires or

by an unauthorized repair center. This warranty will not apply to any product

which has been damaged by abuse, accident, fire, or any other casualty not

determined to be a defect or materials or workmanship.

WARRANTY

LUBRICANTS AND FLUIDS

1. Mixing oil brands or using non-recommended oil may cause engine damage.

We recommend the use of POLARIS engine oil.

2. Damage or failure resulting from the use of non-recommended lubricants or

fluids is not covered by this warranty.

Some items are considered “consumable” meaning they are considered part of

normal maintenance or part of completing an effective repair. The following

items are excluded from warranty coverage in the event of a warranty claim:

spark plugs, filters, sealants, and lubricants.

This warranty does not allow for coverage of personal loss and provides no

coverage for mileage, transportation costs, shipping or handling fees, product

pick-up or delivery, replacement rentals, loss of product use or profits, or loss of

vacation or personal time.

THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE,

AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE

MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH

IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY

PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO

LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR

SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF

EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT,

NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF

CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS

INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE

EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS

EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED

WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED

WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE

ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL

EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES

DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION

OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY

TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.

HOW TO OBTAIN WARRANTY SERVICE

If your generator requires warranty service, you must take it to a POLARIS

Servicing Dealer. When requesting warranty service you must present your copy

of the Warranty Registration from the dealer. (THE COST OF

TRANSPORTATION TO AND FROM THE DEALER IS YOUR

RESPONSIBILITY). POLARIS suggests that you use your original selling

dealer; however, you may use any POLARIS Servicing Dealer to perform

warranty service.

WARRANTY

IN THE COUNTRY WHERE YOUR PRODUCT WAS

PURCHASED:

Warranty or Service Bulletin repairs must be done by an authorized POLARIS

dealer, or other qualified person. If you move or are traveling within the country

where your product was purchased, Warranty and Service Bulletin repairs may

be requested from any authorized POLARIS dealer, or other qualified person,

that sells the same line as your product.

OUTSIDE THE COUNTRY WHERE YOUR PRODUCT

WAS PURCHASED:

If you are traveling temporarily outside the country where your product was

purchased, you should take your product to an authorized POLARIS dealer, or

other qualified person. You must show the dealer photo identification from the

country of the selling dealer's authorized location as proof of residence. Upon

residence verification, the servicing dealer will be authorized to perform the

warranty repair.

IF YOU MOVE:

If you move to another country, be sure to contact POLARIS Customer

Assistance and the customs department of the destination country before you

move. Product importation rules vary considerably from country to country. You

may be required to present documentation of your move to POLARIS in order to

continue your warranty coverage. You may also be required to obtain

documentation from POLARIS in order to register your product in your new

country. You should warranty register your product at a local POLARIS dealer in

your new country immediately after you move to continue your warranty

coverage and to ensure that you receive information and notices regarding your

product.

IF YOU PURCHASE FROM A PRIVATE PARTY:

If you purchase a POLARIS product from a private party, to be kept and used

outside of the country in which the product was originally purchased, all warranty

coverage will be denied. You must nonetheless register your product under your

name and address with a local POLARIS dealer in your country to ensure that

you receive safety information and notices regarding your product.

WARRANTY

EXPORTED PRODUCTS

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO

WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT

IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S

AUTHORIZED LOCATION. This policy does not apply to products that have

received authorization for export from POLARIS. Dealers may not give

authorization for export. You should consult an authorized dealer to determine

this product's warranty or service coverage if you have any questions. This

policy does not apply to products registered to government officials or military

personnel on assignment outside the country of the selling dealer's authorized

location. This policy does not apply to Safety Bulletins.

NOTICE

If your product is registered outside of the country where it was purchased and

you have not followed the procedure set above, your product will no longer be

eligible for warranty or service bulletin coverage of any kind, other than safety

bulletins. Products registered to government officials or military personnel on

assignment outside of the country where the product was purchased will

continue to be covered by the Limited Warranty.

Please work with your dealer to resolve any warranty issues. Dealership

contacts can be found via this website, if needed:

www.polaris.com/en-us/contact

Should your dealer require any additional assistance, they will contact the

appropriate person at POLARIS.

This warranty gives you specific legal rights, and you may also have other rights

which vary from state to state or in different countries. If any of the above terms

are void because of federal, state, local law, all other warranty terms will remain

in effect.

For questions call POLARIS Customer Assistance:

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

WARRANTY

EMISSION CONTROL SYSTEM LIMITED

WARRANTY

This emissions limited warranty is in addition to the POLARIS standard limited

warranty for your product.

YOUR WARRANTY RIGHTS AND OBLIGATIONS

UNITED STATES & CANADA

POLARIS must warrant the emission control system on your generator for the

periods of time listed in the Warranty Coverage section below provided there

has been no abuse, neglect or improper maintenance of your small off-road

engine. POLARIS Industries Inc. warrants that at the time it is first purchased,

this emissions-certified product is designed, built and equipped to conform with

the requirements of the U.S. Environmental Protection Agency and the

Environment and Climate Change Canada regulations. POLARIS warrants that

the product is free from defects in materials or workmanship that would cause it

to fail to meet these regulations. Where a warrantable condition exists,

POLARIS will repair your generator engine at no cost to you including diagnosis,

parts and labor.

Your emission control system may include parts such as the carburetor or fuel-

injection system, the ignition system, and catalytic converter. Also included may

be hoses, belts, connectors and other emission-related assemblies. Additional

covered parts are listed in the Warranty Coverage section below.

CALIFORNIA RESIDENTS

The California Air Resources Board and POLARIS are pleased to explain the

emission control system’s warranty on your model year 2020 and later generator

engine. In California, new small off-road engines must be designed, built, and

equipped to meet the State’s stringent anti-smog standards. POLARIS

Industries Inc. warrants that at the time it is first purchased, this emissions-

certified product is designed, built, and equipped so as to conform with all

applicable regulations adopted by the Air Resources Board pursuant to its

authority in Chapters 1 and 2, Part 5, Division 26 of the Health and Safety Code.

POLARIS warrants that the engine is free from defects in materials and

workmanship that cause the failure of a warranted part to be identical in all

material respects to the part as described in the engine manufacturer's

application for certification for a minimum period of time as listed in the Warranty

Coverage section below.

OWNER’S WARRANTY RESPONSIBILITIES

As the generator engine owner, you are responsible for performance of the

required maintenance listed in your owner’s manual. POLARIS recommends

that you retain all receipts covering maintenance on your generator engine, but

POLARIS cannot deny warranty coverage solely for the lack of receipts or for

your failure to ensure the performance of all scheduled maintenance.

WARRANTY

As the generator engine owner, you should be aware that POLARIS may deny

you warranty coverage if your engine or a part has failed due to abuse, neglect,

or improper maintenance or unapproved modifications.

You are responsible for presenting your generator engine to a POLARIS dealer

or service center as soon as the problem exists. The warranty repairs shall be

completed in a reasonable amount of time, not to exceed 30 days.

WARRANTY COVERAGE

The warranty period for this emission-certified product sold in the United States

and Canada starts on the date the equipment is delivered to the original retail

purchaser and continues for a period of 24 calendar months. This warranty is

transferable to each subsequent purchaser for the duration of the warranty

period.

This emissions limited warranty covers components whose failure increases

emissions, and it covers components of systems whose only purpose is to

control emissions. Repairing or replacing other components not covered by this

warranty is the responsibility of the product owner. This emissions limited

warranty does not cover components whose failure does not increase the

product’s regulated emissions.

For exhaust emissions, emission-related components include any engine parts

related to the following systems:

• Air-induction system

• Fuel system

• Ignition system

• Exhaust gas recirculation system

The following parts are also considered emission-related components for

exhaust emissions:

• Aftertreatment devices

• Crankcase ventilation valves

• Sensors

• Electronic control units

The following parts are considered emission-related components for

evaporation emissions:

WARRANTY

• Fuel Tank

• Fuel Cap

• Fuel Line

• Fuel Line Fittings

• Clamps*

• Pressure Relief Valves*

• Control Valves*

• Control Solenoids*

• Electronic Controls*

• Vacuum Control Diaphragms*

• Control Cables*

• Control Linkages*

• Purge Valves

• Vapor Hoses

• Liquid/Vapor Separator

• Carbon Canister

• Canister Mounting Brackets

• Carburetor Purge Port Connector

*As related to the evaporative emission control system

Emission-related components also include any other part whose only purpose is

to reduce emissions or whose failure will increase emissions without significantly

degrading engine/equipment performance.

If any emissions related component on your engine is defective, POLARIS will

repair or replace the defective component without any charge for diagnosis,

parts, or labor. All defective parts replaced under this warranty become the

property of POLARIS.

EXCLUSIONS

This limited warranty excludes failures not caused by a defect in material or

workmanship. This limited warranty does not cover damage due to accidents,

abuse or improper handling, maintenance or use. This limited warranty also

does not cover any engine that has been structurally altered. This limited

warranty also does not cover physical damage, corrosion or defects caused by

fire, explosions or other similar causes beyond the control of POLARIS. Owners

are responsible for performing the scheduled maintenance identified in the

owner's manual. POLARIS may deny warranty claims for failures that have been

caused by the owner's or operator’s improper maintenance or use, by accidents

for which POLARIS has no responsibility, or by acts of God.

TO OBTAIN WARRANTY SERVICE

The generator engine owner must, at their own expense, take the small off-road

engine, or the product on which it is installed, along with the sales registration

card or other proof of original purchase date, to any qualified repair shop or

qualified person. Any qualified repair shop or person may maintain, replace, or

repair the emission control devices or systems on your product. An authorized

POLARIS dealer can perform any service that may be necessary for your

product. POLARIS also recommends POLARIS parts, however equivalent parts

may be used for such service. It is a potential violation of the Clean Air act if a

part supplied by an aftermarket parts manufacturer reduces the effectiveness of

the product’s emission controls. Tampering with emission controls is prohibited

by federal law.

100

WARRANTY

102

MAINTENANCE LOG

Use the following chart to record periodic maintenance.

DATE HOURS TECHNICIAN SERVICE PERFORMED /

COMMENTS

103

MAINTENANCE LOG

104

120V AC Twist Lock Receptacle.... 33

AC Operation............................ 49

AC Receptacles ........................ 33

Adding Fuel.............................. 43

Air Conditioning Operation........... 55

Air Filter................................... 70

Alterations ............................... 59

Assembly

Importance............................ 35

Lift Mount.............................. 40

Wheel Locks.......................... 38

Wheels................................. 37

Battery .................................... 75

Charging .............................. 76

Installation ............................ 76

Maintenance ......................... 76

Removal............................... 76

Storage ................................ 82

BatteryMINDer®........................ 76

Carbon Monoxide ...................... 13

Carbon Monoxide Warning .......... 26

Carburetor Modification............... 58

Choke Lever............................. 31

Circuit Breaker.......................... 32

Circuit Protectors....................... 32

Cleaning.................................. 77

Connection to Building

Electrical System ..................... 55

Control Panel............................ 29

DC Operation ........................... 53

Battery Charging .................... 53

DC Receptacle.......................... 33

Ear Protection........................... 23

Emission Control System

Limited Warranty...................... 98

Engine Oil................................ 41

Exported Products ..................... 97

Exposure to Exhaust .................. 17

Extension Cord ......................... 16

Failure to Inspect Before

Operating ............................... 13

Features and Controls ................ 27

Fire Safety ............................... 17

Fogging the Engine.................... 81

Fuel

Drain Fuel............................. 79

Fuel System ............................. 66

Fuel Tank

Access................................. 78

Fuel Valve Switch ...................... 29

Fuel Volume Indicator................. 31

Ground System......................... 56

Ground Terminal........................ 32

Handling Gasoline ..................... 20

High Altitude Jets ...................... 69

Hot Exhaust Caution .................. 26

Hot Exhaust Systems ................. 18

How To Obtain Warranty

Service ..............................95-96

Ignition Key Switch .................... 30

Indicator Light........................... 30

Introduction ................................7

105

Lean Fuel ............................. 91

No Power at AC Receptacles .... 92

No Power at DC Receptacles .... 92

Rich Fuel .............................. 91

U.S. and California Clean Air

Acts ...................................... 59

Unboxing ................................. 35

Vehicle Identification Numbers ....... 9

Warning Symbols ........................ 8

Warranty

Fluids................................... 95

Limitations ............................ 94

Limited Warranty .................... 93

Lubricants .... ............. ............ 95

Registration........................... 93

Remedies ............................. 94

Wet Fouled Plug........................ 73

Wheel Locks............................. 46

107

P5500

P6500

MANUEL

D’UTILISATION

Pour L’entretien et la sÉcurit

FRANÇAIS CANADIEN

POLARIS® et POLARIS POWER® sont des marques de commerce déposées

de POLARIS Industries Inc.

Droit d’auteur 2019, Polaris Industries Inc. Tous les renseignements contenus

dans cette publication, au moment de sa parution, reflètent les données les

plus récentes sur le produit. Du fait que nous apportons constamment des

améliorations à la conception et à la qualité des composants de série, il peut

y avoir de légères différences entre les caractéristiques du produit réel et les

renseignements présentés dans cette publication. Les représentations ou

procédures contenues dans cette publication n’ont qu’une valeur indicative.

Nous ne pouvons accepter aucune responsabilité en cas d’omission ou

d’inexactitude. Toute réimpression ou réutilisation des représentations ou

procédures contenues dans la publication, en entier ou en partie, est

expressément interdite.

Les instructions originales pour ce produit sont en anglais. Les autres

langues sont fournies en tant que traductions des instructions originales.

Imprimé en Chine

9931064-fr_ca

Conçue dans nos laboratoires, éprouvée dans les vôtres.

De la puissance pour tout, pour tous. Nous avons conçu Polaris Power ® avec ce

principe simple à l’esprit. Pour les longs week-ends de camping, en passant par

les fêtes d’avant-match et les sites de construction jusqu’aux alimentations de

secours en cas de tempête, nous avons ce qu’il faut.

Notre gamme de génératrices est conçue pour tout cela. Aucun détail n’est

omis, aucune spécification négligée. Nous avons redéfini le terme limites, pour

que nos clients puissent faire de même.

• Génératrice à onduleur P2000i

• Génératrice à onduleur P3200iE

• Génératrice à cadre ouvert P5500

• Génératrice à cadre ouvert P6500

Ce manuel d’utilisation contient les instructions pour les entretiens mineurs,

mais les informations relatives aux réparations importantes sont indiquées dans

le manuel d’entretien POLARIS. Ces réparations peuvent être effectuées par un

technicien détenant l’accréditation de maître-concessionnaire en service

technique (Master Service Dealer ®, MSD).

Le concessionnaire POLARIS a une connaissance optimale de la génératrice et

souhaite l’entière satisfaction du client. L’établissement concessionnaire

POLARIS peut effectuer tous les entretiens pendant et après la période de

garantie.

BIENVENUE

Introduction . . . . . . . . . . . . . . . . . . . . 7

Sécurité . . . . . . . . . . . . . . . . . . . . . 11

Caractéristiques et commandes . . . . . . . . . 29

Assemblage . . . . . . . . . . . . . . . . . . . 37

Directives de première utilisation . . . . . . . . . 43

Fonctionnement . . . . . . . . . . . . . . . . . 49

Systèmes de contrôle d’émissions. . . . . . . . . 67

Entretien. . . . . . . . . . . . . . . . . . . . . 69

Spécifications . . . . . . . . . . . . . . . . . . 97

Produits POLARIS . . . . . . . . . . . . . . . . . 99

Dépannage . . . . . . . . . . . . . . . . . . . 101

Garantie . . . . . . . . . . . . . . . . . . . . 107

Registre d’entretien . . . . . . . . . . . . . . . 119

NUMÉROS D’IDENTIFICATION DE LA

GÉNÉRATRICE

Le numéro de série du moteur q est estampillé sur le carter moteur près du

bouchon de vidange d’huile.

Noter le numéro d’identification de la génératrice dans les espaces fournis.

Retirer la clé de rechange et la ranger en lieu sûr. Le concessionnaire Polaris

peut vous fournir une clé de remplacement.

Numéro de série

Date d’achat

INTRODUCTION

SÉCURITÉ

AVERTISSEMENTS DE SÉCURITÉ

AVERTISSEMENT

Le non-respect des précautions et des procédures recommandées peut

causer des blessures graves ou la mort. Toujours respecter les avertissements

de sécurité sur le produit et suivre toutes les procédures d’utilisation,

d’inspection et d’entretien décrites dans ce manuel.

Il est essentiel de comprendre et de suivre toutes les procédures d’inspection et

d’entretien indiquées dans ce manuel. Le respect de ces procédures est

essentiel au bon fonctionnement sécuritaire de la génératrice en tout temps.

Si la génératrice n’est pas utilisée pour une période prolongée, placer le

contacteur d’allumage à la position ARRÊT et l’interrupteur de robinet de

carburant à la position FERMÉE.

AVERTISSEMENT

Il incombe au propriétaire de faire en sorte que tous les utilisateurs de cette

génératrice soient bien informés des mises en garde de sécurité et des

directives de fonctionnement avant d’utiliser la génératrice.

SÉCURITÉ DU CONDUCTEUR

AVERTISSEMENT

Le fait d’utiliser la génératrice lorsque certains composants sont usés,

endommagés ou défectueux peut entraîner des blessures graves ou la mort.

Ne jamais démarrer le moteur sans avoir vérifié tous les composants de la

génératrice afin de garantir son bon fonctionnement.

Prière de suivre les précautions suivantes qui sont essentielles à un

fonctionnement sûr et adéquat :

• S’assurer de lire et de bien comprendre toutes les consignes de sécurité et

d’utilisation indiquées dans le présent manuel et sur toutes les étiquettes

d’avertissement et d’instructions de la génératrice avant de l’utiliser. Utiliser la

génératrice uniquement en conformité des consignes de ce manuel et sur le

produit.

• Il est essentiel de savoir comment arrêter la génératrice rapidement en cas

d’urgence; consulter la page 19 pour lire l’information concernant la

procédure d’arrêt d’urgence de l’appareil.

SÉCURITÉ

• Les enfants, les animaux et les spectateurs doivent toujours être maintenus à

une distance sécuritaire de la génératrice.

• Passer en revue et comprendre toutes les commandes de la génératrice, des

prises de sortie et des connexions.

• Veiller à ce que tous ceux qui utilisent la génératrice reçoivent une formation

adéquate et lisent entièrement le présent manuel. Ne pas laisser des enfants

utiliser la génératrice.

• Utiliser la génératrice uniquement pour les fins prévues.

• Arrêter la génératrice immédiatement, dès que son fonctionnement paraît

anormal. Une fois la génératrice refroidie, déconnecter la génératrice et

l’apporter chez son concessionnaire agréé Polaris.

• Pendant le fonctionnement de la génératrice, en cas de maux de tête, de

fatigue, de nausée/vomissements, de confusion ou de convulsions, se

déplacer immédiatement à l’air frais. Ne pas perdre de temps ni tenter

d’arrêter la génératrice.

CONDUITE SANS FORMATION

AVERTISSEMENT

L’utilisation de cette génératrice sans en bien connaître le fonctionnement

augmente le risque de blessures graves ou la mort.

L’utilisateur doit savoir comment utiliser la génératrice

de manière sécuritaire dans des conditions et des

environnements adéquats.

Tous les utilisateurs doivent lire et bien comprendre le

manuel d’utilisation et toutes les étiquettes

d’instructions et d’avertissement avant d’utiliser la

génératrice.

CONSOMMATION D’ALCOOL, DE MÉDICAMENTS

OU DE DROGUES

AVERTISSEMENT

Ne jamais consommer d’alcool, de médicaments ou

de drogues avant ou pendant l’utilisation de cette

génératrice.

La consommation d’alcool, de médicaments ou de

drogues peut altérer le jugement et entraver la

capacité d’utiliser la génératrice en toute sécurité.

SÉCURITÉ

ABSENCE D’INSPECTION AVANT LA CONDUITE

AVERTISSEMENT

Le fait de ne pas inspecter la génératrice et de ne pas s’assurer qu’elle est en

bon état de fonctionnement avant de l’utiliser accroît les risques d’accident

pouvant entraîner des blessures graves ou la mort.

Toujours effectuer l’inspection préalable sur le véhicule pour s’assurer que la

génératrice est dans un état de fonctionnement sûr.

Toujours suivre les programmes et procédures d’inspection et d’entretien

décrits dans ce manuel d’utilisation.

SÉCURITÉ RELATIVE AU MONOXYDE DE

CARBONE

AVERTISSEMENT

Les gaz d’échappement de la génératrice contiennent des vapeurs de

monoxyde de carbone (CO). Les personnes ou les animaux exposés au

monoxyde de carbone peuvent subir de BLESSURES GRAVES ou la MORT.

TOUJOURS faire fonctionner la génératrice en respectant les avertissements

et les directives apparaissant sur les étiquettes et dans le présent manuel.

• Cette génératrice portative fonctionne à l’essence. Les vapeurs des gaz

d’échappement de la génératrice contiennent du monoxyde de carbone (CO).

• Le monoxyde de carbone est inodore. Il est impossible de le sentir.

• Le monoxyde de carbone est incolore. Il est impossible de le voir.

• La génératrice est réservée pour un usage à l’extérieur seulement. Ne jamais

faire fonctionner la génératrice dans un endroit clos. Les gaz d’échappement

contiennent des vapeurs toxiques de monoxyde de carbone pouvant

provoquer la perte de connaissance ou la mort. Faire fonctionner la

génératrice dans un endroit ouvert et bien aéré.

• Ne jamais faire fonctionner la génératrice à l’intérieur, comme dans les

garages, les sous-sols, les vides sanitaires, les remises, les bâtiments

transportables, ou tout autre endroit du même genre, même si des portes ou

des fenêtres sont ouvertes ou si des ventilateurs d’aérations sont utilisés pour

faire circuler l’air.

SÉCURITÉ

• Ne pas utiliser la génératrice à proximité de fenêtres, de portes, de prises

d’air ou de toute autre ouverture de bâtiment, même si celles-ci sont fermées.

Par exemple, une porte peu étanche pourrait laisser pénétrer des niveaux

élevés de monoxyde de carbone dans les espaces habitables d’une

demeure.

• S’assurer d’installer dans la demeure des détecteurs de monoxyde de

carbone comportant un système auxiliaire à pile qui maintiendra la détection

du monoxyde de carbone pendant les pannes d’électricité. Tester ces

détecteurs et remplacer les piles en suivant les recommandations de leur

fabricant respectif.

IMPORTANT

Pendant le fonctionnement de la génératrice, en cas de maux de tête, de

fatigue, de nausée/vomissements, de confusion ou de convulsions, s’éloigner

de l’appareil et se déplacer immédiatement à l’air frais. Ne pas perdre de

temps sous aucun prétexte.

SÉCURITÉ ÉLECTRIQUE

DANGER

Cette génératrice produit une haute tension électrique suffisamment puissante

pour causer la mort par électrocution.

• La génératrice produit suffisamment de courant électrique pour causer des

chocs électriques ou d’électrocution en cas de mésusage.

• Toujours connecter la génératrice à un circuit conforme et mis à la masse.

• Avant d’effectuer l’entretien ou une réparation de la génératrice, déconnecter

le fil des bougies et le placer de manière à ce qu’il ne puisse pas entrer en

contact avec la bougie. Amener le commutateur du moteur en position

ARRÊT.

• Ne pas effectuer d’essai d’étincelle lorsque la bougie est retirée. Utiliser

uniquement des vérificateurs d’étincelles homologués.

• L’utilisation d’une génératrice ou d’un appareil électrique dans des conditions

mouillées, comme sous la pluie ou la neige, près d’une piscine ou d’un

système d’arrosage, ou lorsque l’utilisateur a les mains mouillées pourrait

causer un choc grave ou une électrocution. Garder la génératrice au sec et

éloignée de toute source d’humidité.

• Si la génératrice est rangée à l’extérieur, non protégée des intempéries,

vérifier tous les composants électriques sur le panneau de commande avant

chaque utilisation. L’humidité ou le givre peuvent causer une défectuosité ou

un court circuit des composants électriques susceptibles de provoquer une

électrocution.

SÉCURITÉ

• Ne pas connecter la génératrice au système électrique d’un édifice à moins

qu’un interrupteur d’isolement conforme au code et aux normes de l’électricité

en vigueur n’ait été installé.

• Afin de prévenir la surcharge de la génératrice, s’assurer que la charge

demeure dans la plage de puissance nominale indiquée sur la génératrice.

Toute surcharge endommagera la génératrice ou réduira sa durée utile.

AVIS

Ne pas tenter de connecter des génératrices en parallèle.

UTILISATION D’UNE RALLONGE ÉLECTRIQUE

Lire les renseignements précis relatifs à la tension de fonctionnement et au

démarrage ainsi que les directives de fonctionnement transmis par le fabricant

des dispositifs et des appareils qui seront utilisés avec la génératrice. Souvent,

ces renseignements se trouvent dans le manuel d’utilisation ou sur les

autocollants signalétiques du dispositif ou de l’appareil.

CHOIX D’UNE RALLONGE ÉLECTRIQUE ADÉQUATE

Polaris recommande l’utilisation exclusive de rallonges électriques

homologuées U.L. (Underwriters Laboratories, Inc.) et portant une étiquette

indiquant l’utilisation, la taille et la tension nominale.

Pour des raisons de sécurité, utiliser uniquement des rallonges électriques de

qualité robuste dotées d’une prise à trois broches (mise à la terre).

Choisir la longueur de rallonge nécessaire, car la longueur du câble détermine

le calibre de la rallonge électrique. Il faut se rappeler que plus la rallonge est

longue, plus la puissance d’alimentation diminue.

Ne jamais utiliser à l’extérieur une rallonge électrique réservée à une

« utilisation à l’intérieur seulement ».

SÉCURITÉ

CONSIGNES DE SÉCURITÉ DE RALLONGE ÉLECTRIQUE

Votre génératrice est équipée de crochets pour support de rallonge

pour le

rangement d’une rallonge électrique.

Lorsqu’elles ne servent pas, toutes les

rallonges électriques doivent être

rangées à plat à l’intérieur. Les

conditions extérieures peuvent

détériorer une rallonge au fil du temps.

Avant de connecter une rallonge

électrique ou un câble d’alimentation à

la génératrice, vérifier la rallonge à la

recherche de signes de dommages.

ATTENTION

Ne pas entreposer une rallonge électrique sur la génératrice pendant que la

génératrice est en cours d’utilisation. Les surfaces chaudes du moteur

pourraient endommager la rallonge électrique. Attendre jusqu’à ce que la

génératrice soit arrêtée et ait refroidi avant d’entreposer une rallonge

électrique sur les crochets.

IMPORTANT

La rallonge continuera de conduire l’électricité jusqu’à ce qu’elle soit

déconnectée de la prise de courant.

SÉCURITÉ

SÉCURITÉ INCENDIE

AVERTISSEMENT

L’essence est extrêmement inflammable et peut exploser dans certaines

conditions. Ne pas fumer ni tolérer de flammes nues ou d’étincelles lors de

l’approvisionnement la génératrice ou dans un lieu d’entreposage d’essence.

Faire le plein du réservoir dans un endroit bien aéré avec le moteur coupé.

ATTENTION

Le système d’échappement de la génératrice devient suffisamment chaud

pour enflammer certaines matières et brûler la peau au toucher.

• Tenir la génératrice à une distance d’au moins 1 m (3 pi) des bâtiments, des

autres équipements et des matières combustibles pendant qu’elle fonctionne.

• Ne pas placer la génératrice dans une structure fermée.

• Tenir les enfants et les animaux éloignés de la génératrice.

• Les composants du système d’échappement deviennent très chauds pendant

le fonctionnement et le demeurent un certain temps, même après. Les

composants chauds peuvent causer des brûlures et des incendies. Ne jamais

toucher aux composants du système d’échappement lorsqu’ils sont chauds.

Toujours garder les matières combustibles à l’écart du système

d’échappement.

• S’assurer que toute quantité de carburant renversé est correctement essuyée

avant d’utiliser la génératrice, car les vapeurs de carburant sont très

inflammables.

EXPOSITION AUX ÉCHAPPEMENTS

AVERTISSEMENT

Les gaz d’échappement de la génératrice sont nocifs et peuvent causer une

perte de conscience ou la mort en peu de temps. Ne jamais démarrer la

génératrice ni la laisser fonctionner dans un endroit clos. Utiliser seulement

cette génératrice à l’extérieur.

SÉCURITÉ

SYSTÈMES D’ÉCHAPPEMENT BRÛLANTS

AVERTISSEMENT

Les composants du système d’échappement sont brûlants pendant et après

l’utilisation de l’appareil. Les composants chauds peuvent causer des brûlures

et des incendies. Ne pas toucher les composants brûlants du système

d’échappement. Toujours garder les matières combustibles à l’écart du

système d’échappement.

Faire attention lors d’une utilisation près de hautes herbes, en particulier des

herbes sèches. Toujours inspecter l’extérieur de la génératrice et des zones

près du système d’échappement avant et après l’utilisation. Enlever

immédiatement le gazon, les débris ou d’autres corps étrangers qui ont adhéré

à la génératrice. Porter une attention particulière à la zone autour du système

d’échappement.

AVIS

Ne pas mettre la housse d’entreposage sur la génératrice pendant que les

composants du moteur sont encore chauds. Attendre que la génératrice ait

suffisamment refroidi avant de la couvrir.

SÉCURITÉ

MODIFICATIONS DE L’ÉQUIPEMENT

Cette génératrice POLARIS est conçue pour procurer un fonctionnement

sécuritaire lorsqu’utilisée conformément aux instructions. Les modifications

apportées à la génératrice peuvent nuire à sa stabilité. Toutes modifications, en

particulier celles visant à augmenter la puissance, peuvent entraîner la

défaillance des composants critiques du véhicule.

Ne pas installer d’accessoire non approuvé par POLARIS ni modifier la

génératrice pour augmenter la vitesse ou la puissance. Toute modification ou

installation d’accessoires non approuvés par POLARIS peut représenter un

risque considérable pour la sécurité et augmente le risque de blessures.

Modifier la génératrice en ajoutant ou en retirant toute pièce ou tout composant

ou en apportant toute autre forme de modification non approuvée par Polaris

pourrait avoir pour effet d’annuler la garantie. De telles modifications peuvent

rendre la génératrice dangereuse à utiliser et entraîner des blessures graves

aux utilisateurs et aux tierces personnes, en plus d’endommager la génératrice.

Certaines modifications peuvent également être interdites selon les régions.

Dans le doute, contacter un concessionnaire agréé POLARIS.

AVIS

Pour de plus amples renseignements concernant la sécurité, appeler

POLARIS au 1-800-342-3764.

SÉCURITÉ

MANUTENTION DE L’ESSENCE

AVERTISSEMENT

L’essence est extrêmement inflammable et les vapeurs d’essence peuvent

exploser dans certaines conditions. Toujours prendre des précautions en

manipulant de l’essence.

• Si la génératrice a fonctionné, laisser entièrement refroidir le moteur avant de

faire le plein.

• Toujours remiser l’essence dans un contenant approuvé à cette fin.

• Toujours ajouter du carburant à l’extérieur ou dans un endroit bien aéré, loin

de toute matière combustible.

• Ne pas fumer, ni tolérer de flammes nues ou d’étincelles lors de

l’approvisionnement ou dans un lieu d’entreposage d’essence.

• Ne jamais laisser des enfants manipuler de l’essence.

• Ne jamais ajouter du carburant en présence de spectateurs, d’animaux ou

d’objets inflammables.

• Desserrer lentement le bouchon du réservoir de carburant pour relâcher la

pression du réservoir.

• En remplissant le réservoir de carburant, prendre des précautions pour ne

pas le remplir à l’excès ni renverser d’essence sur la génératrice ou sur le

silencieux.

• Si l’essence entre en contact avec la peau ou les vêtements, laver

immédiatement la peau à l’eau et au savon, puis changer de vêtements.

• Ne pas utiliser la génératrice en cas de fuite d’essence. Faire immédiatement

réparer la génératrice et avant de l’utiliser à nouveau.

• Pendant le fonctionnement ou le transport de la génératrice, s’assurer qu’elle

demeure en position droite. Si la génératrice bascule, du carburant peut se

renverser. S’assurer que le bouchon du réservoir de carburant est serré

fermement au moment de transporter la génératrice.

• Ne pas ajouter du carburant directement à partir d’une pompe de station-

service.

• Vider le réservoir de carburant de la génératrice avant de la transporter dans

un véhicule.

SÉCURITÉ

AVERTISSEMENT

Toujours faire fonctionner une génératrice sur une surface de niveau. Si la

génératrice est inclinée, du carburant peut se renverser ou la génératrice peut

basculer, ce qui causerait des conditions dangereuses. Ne pas avaler

d’essence, inhaler de vapeurs d’essence ni renverser de l’essence. En cas

d’ingestion d’essence, d’inhalations répétées de vapeur d’essence ou

d’éclaboussure d’essence dans les yeux, consulter immédiatement un

médecin. Si l’essence entre en contact avec la peau ou les vêtements, laver

immédiatement la peau à l’eau et au savon, puis changer de vêtements.

SÉCURITÉ

RÈGLES DE FONCTIONNEMENT

• Avant la mise en marche, effectuer toutes les étapes d’inspection préalable

indiquées à la page 47 du présent manuel. Vérifier et bien fixer toutes les

pièces avant chaque utilisation. S’assurer que la génératrice ne comporte

aucune pièce endommagée, mal fixée ou manquante avant chaque

utilisation. Toutes les anomalies doivent être corrigées avant l’utilisation. Ne

pas faire fonctionner une génératrice qui a été échappée ou endommagée

tant et aussi longtemps que toutes les pièces défectueuses n’auront pas été

réparées.

• Ne pas placer de matières inflammables près de la génératrice.

• Ne jamais démarrer la génératrice ni la laisser fonctionner dans un endroit

clos. Les gaz d’échappement sont nocifs et peuvent causer une perte de

conscience ou la mort en peu de temps. Tenir la génératrice loin des

bâtiments et des autres équipements pendant qu’elle fonctionne.

• Ne pas faire fonctionner la génératrice à des endroits exposés où la

génératrice peut être soumise à l’humidité ou à l’eau.

• Ne pas toucher à la génératrice en ayant les mains mouillées, car cela pose

de graves dangers d’électrocution.

• Ne pas verser d’eau directement sur la génératrice et ne pas la laver.

• Ne pas utiliser ni ranger la génératrice sous la pluie ou la neige.

• Ne pas couvrir la génératrice pendant son fonctionnement.

• Toujours faire fonctionner la génératrice sur une surface plane et de niveau,

car la génératrice présentera des vibrations sur une surface inégale.

• Si la génératrice est inclinée, du carburant peut se renverser ou la génératrice

peut basculer, ce qui causerait une situation dangereuse. Verrouiller les roues

avant usage.

• Ne pas connecter la génératrice à une autre source d’alimentation.

• Le moteur devient extrêmement chaud pendant le fonctionnement et le

demeure pendant un certain temps après le fonctionnement. Prendre des

précautions pour ne pas toucher une pièce quelconque du moteur chaud,

particulièrement le silencieux ou le couvercle du silencieux, ou des brûlures

graves pourraient survenir.

• Ne pas connecter d’équipement extérieur à la génératrice avant de démarrer

le moteur.

• Ne pas utiliser la génératrice pour alimenter des appareils de survie ou de

maintien de la vie.

SÉCURITÉ

NIVEAU DE BRUIT

Le tableau des émissions sonores suivant énumère les niveaux de décibels

moyens associés aux bruits quotidiens et aux appareils électroménagers.

INDICE DE

RISQUE BRUIT NIVEAU

DÉCI-

BELS

TEMPS

D’EXPOSITION

ADMISSIBLE

RECOMMANDA-

TION EN MATIÈRE

DE SÉCURITÉ

Bruit

d’impulsion

pénible

Feux d’artifice

1 m (3 pi)/coup de

fusil de chasse

150 dBP Non sécuritaire pour

quelque durée que

ce soit.

Éviter toute

exposition. Non

sécuritaire pour

quelque durée que

ce soit.

Armes à feu Non sécuritaire pour 140 dBP quelque durée que

ce soit.

Bruit continu

pénible Marteau

perforateur 130 dB(A) Non sécuritaire pour

quelque durée que

ce soit.

Décollage d’un

avion à réaction/

sirène

120 dB(A) Non sécuritaire pour

quelque durée que

ce soit.

Extrêmement

fort

Puissance

maximale d’un

lecteur MP3/

concert rock

112 dB(A) Environ 1 minute Porter des bouchons

d’oreille ou des

coquilles antibruit.

Souffleur à

feuilles/souffleuse

à neige

106 dB(A) > 4 minutes

Sèche-cheveux/

mélangeur 94 dB(A) 1 heure

Extrêmement

fort

Motocyclette en

circulation/

tondeuse à

essence

91 dB(A) 2 heures

Fort Circulation dense/

aspirateur 85 dB(A) 8 heures Aucune protection

requise.

Modéré Génératrice/

conversation de

groupe

70 dB(A) Illimité

Lave-vaisselle/

sécheuse 60 dB(A) Illimité

Pluie modérée Illimité50 dB(A)

Goutte de pluie/

pièce calme 40 dB(A) Illimité

Très faible Chuchotement Illimité30 dB(A)

SÉCURITÉ

PROTECTION AUDITIVE

Les coquilles antibruit sont portées sur les oreilles. Elles doivent bloquer

complètement les oreilles et être bien ajustées pour couper les bruits. Des

coquilles antibruit, portées correctement, peuvent bloquer jusqu’à 30 décibels

d’émissions de bruit.

Les bouchons d’oreille sont insérés dans l’oreille pour complètement bloquer

le conduit auditif. Des bouchons d’oreille de qualité peuvent réduire de jusqu’à

30 décibels l’intensité des émissions sonores perçues.

SÉCURITÉ

ÉTIQUETTES DE SÉCURITÉ ET LEURS

EMPLACEMENTS

Des étiquettes d’avertissement ont été apposées sur la génératrice pour la

protection de l’utilisateur. Veiller à lire attentivement et respecter les directives

de ces étiquettes. En cas de différence entre l’une des étiquettes illustrées dans

ce manuel et celles apposées sur la génératrice, toujours suivre les directives

des étiquettes apposées sur la génératrice.

Si une étiquette d’information ou d’illustration devient illisible ou se détache,

communiquer avec un concessionnaire POLARIS pour obtenir une étiquette de

rechange. Les étiquettes de rechange concernant la sécurité sont offertes

gratuitement par POLARIS.

Avertissement général

Danger dû au monoxyde de carbone

Mise en garde de système

d’échappement brûlant

SÉCURITÉ

AVERTISSEMENT GÉNÉRAL

L’avertissement général se trouve sur le dessus de la génératrice près du

témoin de niveau de carburant.

AVERTISSEMENT

L’utilisation incorrecte de la génératrice peut entraîner des BLESSURES

GRAVES ou la MORT. Lire le manuel d’utilisation. Suivre toutes les

instructions et tous les avertissements.

L’essence est inflammable et explosive. De graves

brûlures peuvent se produire.

TOUJOURS arrêter le moteur et le laisser refroidir

avant d’ajouter du carburant.

TOUJOURS vérifier la présence de fuites de

carburant et essuyer toute quantité renversée.

TOUJOURS couper l’alimentation en carburant

lorsque la génératrice n’est pas en usage.

NE JAMAIS manipuler de l’essence à l’intérieur. NE

JAMAIS remplir excessivement le réservoir de

carburant.

Les gaz d’échappement de la génératrice

contiennent des vapeurs de monoxyde de carbone

(CO) très toxiques.

TOUJOURS utiliser dans un endroit bien aéré.

NE JAMAIS utiliser la génératrice dans une demeure,

un garage, un endroit clos ou près de fenêtres, de

portes, ou de personnes.

NE JAMAIS utiliser à proximité d’objets

inflammables.

Il y a danger d’électrocution si la génératrice est

utilisée sous la pluie ou la neige, près de l’eau, avec

les mains mouillées, ou si des connexions sont

incorrectes.

TOUJOURS garder la génératrice et les surfaces environnantes au sec.

NE JAMAIS connecter une génératrice à un bâtiment quelconque sans

protection d’isolation électrique conforme à tous les codes et les règlements

applicables.

SÉCURITÉ

AVERTISSEMENT RELATIF AU MONOXYDE DE

CARBONE

L’étiquette d’avertissement relative au monoxyde de carbone se trouve sur le

dessus de la génératrice près du témoin de niveau de carburant.

DANGER

L’utilisation d’une génératrice à l’intérieur peut CAUSER LA MORT EN

QUELQUES MINUTES.

Les gaz d’échappement d’une génératrice contiennent du monoxyde de

carbone. C’est un produit très toxique invisible et inodore.

Ne JAMAIS utiliser dans la maison ou dans le

garage. MÊME si les portes et les fenêtres sont

ouvertes.

Utiliser uniquement à l’EXTÉRIEUR aussi loin que

possible des fenêtres, des portes et des bouches

d’aération.

MISE EN GARDE DE SYSTÈME D’ÉCHAPPEMENT

BRÛLANT

La mise en garde de système d’échappement brûlant se trouve sur le dessus du

réservoir de carburant près de l’indicateur du niveau de carburant.

ATTENTION

Toucher un système d’échappement et un moteur

brûlants peut infliger de graves brûlures. Ne pas

toucher pendant ou après le fonctionnement de la

génératrice.

SÉCURITÉ

CARACTÉRISTIQUES ET COMMANDES

APERÇU

CARACTÉRISTIQUES ET COMMANDES

OUVERT : Ouvre le robinet de

carburant et laisse le moteur

démarrer.

FERMÉ : Ferme le robinet de

carburant et arrête le moteur.

CONTACTEUR À CLÉ

Le contacteur d’allumage

doit être en

position ACTIVÉ/ALLUMAGE pour que

la génératrice fonctionne.

CARACTÉRISTIQUES ET COMMANDES

TÉMOIN LUMINEUX

Le témoin lumineux s’illuminera en

VERT lorsque le moteur fonctionne.

IMPORTANT

Le bouton de réinitialisation du disjoncteur de surcharge est accessible

pendant un maximum de 5 fois pour chaque démarrage complet de la

génératrice. Arrêter la génératrice et redémarrer l’interrupteur d’alimentation

afin de rafraîchir le nombre de réinitialisations.

LEVIER DU VOLET DE DÉPART

L’utilisation d’un levier du volet de

départ fournit un bon mélange de

carburant au démarrage lorsque le

moteur de la génératrice est froid.

Tourner le levier vers la gauche

(FERMÉ) lorsque l’on tente de

démarrer un moteur froid. Replacer le

levier à la position de démarrage

(OUVERT) une fois que le moteur est

chaud.

TÉMOIN DE VOLUME DE CARBURANT

Le témoin de volume de carburant

donne une indication du volume de

carburant.

CARACTÉRISTIQUES ET COMMANDES

ASSEMBLAGE

IMPORTANCE D’UN ASSEMBLAGE ADÉQUAT

AVERTISSEMENT

Un assemblage inapproprié peut causer des conditions dangereuses qui

peuvent occasionner des blessures graves ou la mort. Suivre attentivement les

procédures d’assemblage et les précautions dans ce manuel.

Un assemblage adéquat est essentiel pour assurer la sécurité de l’utilisateur et

la fiabilité de la génératrice. Les erreurs et omissions qui se produisent durant

l’assemblage ou l’entretien de l’unité pourraient causer un fonctionnement

défaillant, des dommages à l’appareil ou des blessures à l’utilisateur.

DÉBALLAGE

1. Retirer la génératrice et les pièces en vrac de la boîte.

2. Comparer les pièces en vrac à la liste d’inventaire des stocks ci-dessous.

AVIS

Communiquer avec un concessionnaire si une ou plusieurs des pièces

énumérées ci-dessous ne se trouvent pas dans l’emballage avec la

génératrice.

No DE RÉF. DESCRIPTION QUANTITÉ

qRoue 4

wEssieu 2

eRondelle 4

rEntretoise 4

tCirclip 4

yMécanisme de verrouillage de roue

de droite 1

uMécanisme de verrouillage de roue

de gauche 1

iBoulon à embase de 2 po 4

oSupport de levage 1

ASSEMBLAGE

FONCTIONNEMENT

PRÉCAUTIONS DE FONCTIONNEMENT

SÉCURITAIRE

APPROVISIONNEMENT

AVERTISSEMENT

L’essence est très inflammable, est explosive et peut provoquer des blessures

graves ou la mort. Arrêter le moteur, et tenir l’appareil loin de toute source de

chaleur, d’étincelles et de flammes. Manipuler le carburant uniquement à

l’extérieur. Essuyer immédiatement toute quantité renversée.Lire entièrement

le chapitre intitulé Sécurité de ce manuel avant de manipuler du carburant.

ATTENTION

Ne pas renverser de carburant en remplissant le réservoir de carburant. La

garantie ne couvre pas les dommages causés par du carburant renversé. Le

carburant renversé pose un danger d’incendie, cause de la pollution

environnementale et peut endommager la peinture et le plastique. Essuyer

immédiatement toute quantité renversée. Ne pas dépasser le bas de la

crépine.

Faire les remplissages du réservoir de carburant dans un endroit bien aéré

avant de démarrer le moteur. Lorsque le moteur a tourné, le laisser d’abord

refroidir avant de faire le plein.

Ne jamais ajouter du carburant au moteur à l’intérieur d’un bâtiment où les

vapeurs peuvent atteindre des flammes ou des étincelles. Tenir les vapeurs de

carburant loin des appareils électriques.

Ne pas trop remplir le réservoir de carburant (il ne doit pas y avoir de carburant

dans le col de remplissage). Après le remplissage, s’assurer que le bouchon

de remplissage du réservoir de carburant est fermé solidement.

Pour faire le plein en toute sécurité, suivre les étapes suivantes.

1. S’assurer que l’interrupteur de robinet de carburant est à la position

FERMÉE.

2. Retirer le bouchon du réservoir de carburant.

FONCTIONNEMENT

Termékspecifikációk

Márka:	Polaris
Kategória:	nincs kategorizálva
Modell:	P5500 (2020)

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