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ioLogik E2242 User’s Manual

Second Edition, July 2008

www.moxa.com/product

Reproduction without permission is prohibited.

ioLogik E2242 User’s Manual

The software described in this manual is furnished under a license agreement, and may be used only in

accordance with the terms of that agreement.

Reproduction without permission is prohibited.

Trademarks

MOXA is a registered trademark of Moxa Inc.

All other trademarks or registered marks in this manual belong to their respective manufacturers.

Disclaimer

Information in this document is subject to change without notice, and does not represent a commitment on the

part of Moxa.

Moxa provides this document “as is,” without warranty of any kind, either expressed or implied, including, but

not limited to, its particular purpose. Moxa reserves the right to make improvements, and/or changes to this

manual, or to the products, and/or the programs described in this manual, at any time.

Information provided in this manual is intended to be accurate, and reliable. However, Moxa assumes no

responsibility for its use, or for any infringements on the rights of third parties that may result from its use.

This manual might include unintentional technical or typographical errors. Changes are made periodically to the

information herein to correct such errors, and these changes are incorporated into new editions of the manual.

Technical Support Contact Information

www.moxa.com/support

Moxa Americas:

Toll-free: 1-888-669-2872

Tel: +1-714-528-6777

Fax: +1-714-528-6778

Moxa China (Shanghai office):

Toll-free: 800-820-5036

Tel: +86-21-5258-9955

Fax: +86-10-6872-3958

Moxa Europe:

Tel: +49-89-3 70 03 99-0

Fax: +49-89-3 70 03 99-99

Moxa Asia-Pacific:

Tel: +886-2-8919-1230

Fax: +886-2-8919-1231

Table of Contents

Chapter 1. Introduction ...............................................................................................1-1

Overview .............................................................................................................................. 1-2

Traditional Remote I/O................................................................................................. 1-2

Active Ethernet I/O....................................................................................................... 1-2

Click&Go ..................................................................................................................... 1-3

Optional Liquid Crystal Display Module (LCM) ......................................................... 1-3

Product Features ................................................................................................................... 1-3

Package List ......................................................................................................................... 1-4

Product Specifications .......................................................................................................... 1-4

Physical Dimensions (Unit = mm) ....................................................................................... 1-6

Without LCM ............................................................................................................... 1-6

With LCM .................................................................................................................... 1-6

Hardware Reference ............................................................................................................. 1-7

Panel Guide .................................................................................................................. 1-7

Pin Assignments ........................................................................................................... 1-7

LED Indicators ............................................................................................................. 1-8

Chapter 2. Initial Setup ................................................................................................2-1

Hardware Installation ........................................................................................................... 2-2

Connecting the Power................................................................................................... 2-2

Grounding the Unit....................................................................................................... 2-2

Connecting to the Network........................................................................................... 2-2

Adding More I/O Channels .......................................................................................... 2-2

Setting the RS-485 Baudrate ........................................................................................ 2-3

Connecting the I/O Device ........................................................................................... 2-4

Software Installation............................................................................................................. 2-5

Chapter 3. Using ioAdmin ...........................................................................................3-1

Introduction to ioAdmin ....................................................................................................... 3-2

Features of ioAdmin ............................................................................................................. 3-2

ioAdmin Main Screen........................................................................................................... 3-4

Main Screen Overview ................................................................................................. 3-4

Wiring Guide ................................................................................................................ 3-5

Menu Items........................................................................................................................... 3-6

File................................................................................................................................ 3-6

System .......................................................................................................................... 3-7

Sort ............................................................................................................................... 3-7

Help .............................................................................................................................. 3-8

Quick Links .................................................................................................................. 3-8

Main Window....................................................................................................................... 3-8

I/O Configuration Tab (General) .................................................................................. 3-8

Server Info Tab............................................................................................................. 3-9

Server Settings Tab (General) ...................................................................................... 3-9

Message Monitor Tab ................................................................................................. 3-10

ioAdmin Administrator Functions ...................................................................................... 3-10

I/O Configuration Tab (Administrator) ...................................................................... 3-11

Alias Name ................................................................................................................. 3-16

Server Settings Tab (Administrator)........................................................................... 3-17

Network Tab............................................................................................................... 3-18

Firmware Update Tab................................................................................................. 3-19

Watchdog Tab............................................................................................................. 3-20

Click&Go Logic Tab .................................................................................................. 3-20

Server Context Menu.......................................................................................................... 3-21

Using TFTP to Import/Export Configuration ..................................................................... 3-23

Using ioEventLog............................................................................................................... 3-24

Installing ioEventLog ................................................................................................. 3-24

Basic Functions........................................................................................................... 3-24

Configuration.............................................................................................................. 3-25

Checking Connected Devices ..................................................................................... 3-26

Opening Log Files ...................................................................................................... 3-27

Clearing the Log ......................................................................................................... 3-27

Chapter 4. Web Console Configuration .....................................................................4-1

Introduction to the Web Console .......................................................................................... 4-2

Basic Settings ....................................................................................................................... 4-3

Network Settings .................................................................................................................. 4-3

General Settings............................................................................................................ 4-3

Ethernet Configurations................................................................................................ 4-3

RS-485 Settings ............................................................................................................ 4-4

I/O Settings........................................................................................................................... 4-4

DI Channels.................................................................................................................. 4-4

DO Channels ................................................................................................................ 4-6

AI Channels.................................................................................................................. 4-7

Alias Name ................................................................................................................... 4-8

System Management ............................................................................................................ 4-8

Accessible IP Settings................................................................................................... 4-8

SNMP Agent ................................................................................................................ 4-9

Network Connection................................................................................................... 4-10

Firmware Update ........................................................................................................ 4-10

Import System Config ................................................................................................ 4-10

Export System Config ................................................................................................ 4-11

LCM ........................................................................................................................... 4-11

Change Password........................................................................................................ 4-11

Load Factory Default.................................................................................................. 4-12

Save/Restart................................................................................................................ 4-12

Chapter 5. Click&Go Logic..........................................................................................5-1

Overview .............................................................................................................................. 5-2

Features ................................................................................................................................ 5-2

Click&Go Logic Basics........................................................................................................ 5-3

Working with Rules...................................................................................................... 5-3

Defining Logic Rules ........................................................................................................... 5-4

IF Conditions ................................................................................................................ 5-4

More Info on Repeat Interval vs. Edge Detection ........................................................ 5-5

THEN Actions .............................................................................................................. 5-8

Defining Peer-to-Peer I/O Rules......................................................................................... 5-12

Configuring Input Module.......................................................................................... 5-13

Configuring Output Module ....................................................................................... 5-14

Working with Click&Go Rulesets ...................................................................................... 5-14

Activating the Ruleset................................................................................................. 5-14

Ruleset Management Bar............................................................................................ 5-15

Ruleset Import/Export ................................................................................................ 5-15

Application Examples ........................................................................................................ 5-15

Local I/O Control........................................................................................................ 5-15

Active I/O Messages................................................................................................... 5-16

Event Report by E-mail .............................................................................................. 5-19

Remote Output Control When Click&Go is Activated .............................................. 5-23

Peer-to-Peer I/O.......................................................................................................... 5-26

Appendix A. Liquid Crystal Display Module (LCM)..................................................... A-1

LCM Controls...................................................................................................................... A-1

LCM Options....................................................................................................................... A-1

Appendix B. Modbus/TCP Address Mappings ............................................................ B-1

ioLogik E2242 Modbus Mapping.........................................................................................B-1

0xxxx Read/Write Coils (Support Functions 1, 5, 15)// DIO Channel .........................B-1

1xxxx Read Only Coils (Function 2)............................................................................B-8

3xxxx Read Only Registers (Function 4)......................................................................B-8

4xxxx Read/Write Registers (Functions 3, 6, 16).......................................................B-11

5xxxx Write Registers (Function 8)............................................................................B-21

Appendix C. Used Network Port Numbers................................................................... C-1

ioLogik E2242 Network Port Usage.....................................................................................C-1

Appendix D. SNMP Agents with MIB II, RS-232-like Groups ...................................... D-1

E-1Appendix E. Factory Default Settings ..........................................................................

Appendix F. Cable Wiring ..............................................................................................F-1

Device Wiring Diagrams ...................................................................................................... F-1

Analog Input................................................................................................................. F-1

Digital Input Dry Contact ............................................................................................. F-1

Digital Input Wet Contact............................................................................................. F-2

Digital Output Sink Mode ............................................................................................F-2

Chapter 1. Introduction

The ioLogik E2242 is a stand-alone Active Ethernet I/O product with 4 analog inputs and 12

configurable DIOs. The DIN-Rail mountable E2242 allows users to connect to both digital and

analog inputs, and connects digital outputs to switches, buzzers, and alarm lights, over Ethernet and

IP-based networks.

The following topics are covered in this chapter:

 Overview

¾ Traditional Remote I/O

¾ Active Ethernet I/O

¾ Click&Go

¾ Optional Liquid Crystal Display Module (LCM)

 Product Features

 Package List

 Product Specifications

 Physical Dimensions (Unit = mm)

 Hardware Reference

¾ Panel Guide

¾ Pin Assignments

¾ LED Indicators

ioLogik E2242 User’s Manual Introduction

1-2

Overview

The ioLogik E2242 is a member of the E2000 line of ioLogik Active Ethernet I/O products, which

are designed for intelligent, pro-active status reporting of attached sensors, transmitters, and

transducers, over a network. The E2242 comes with 4 embedded analog inputs and 12 configurable

DIOs of which the I/O combination is extremely flexible and suitable for various applications. The

ioLogik E2242 also supports an optional hot-pluggable Liquid Crystal Module (LCM) for viewing

and configuring device settings.

Traditional Remote I/O

Ethernet remote I/O solutions have been on the market for a long time. Traditional solutions are

“passive” in the sense that I/O servers wait passively to be polled by a host computer. The response

time in this type of setup, however, tends to be on the order of seconds. The “passive” remote I/O

structure is simply inadequate for Data Acquisition and Control (DAC) systems that require an

efficient, real-time I/O solution with a response time on the order of hundredths of seconds.

Active Ethernet I/O

Moxa’s Active Ethernet I/O line was developed specifically to address the limitations of the

traditional passive approach. Rather than having the host computer poll the I/O device server over

the network for the status of each I/O device, the Active Ethernet I/O server intelligently sends the

host computer status information only under specified conditions. This is a report by exception

approach, which greatly reduces the load on CPU and network resources. Network packets are far

fewer in number and far smaller in size, since I/O information is only sent when necessary, and only

information from the specified I/O device is sent. Based on field tests of an ioLogik E2000 series

server used in an RFID system, 50 ms is the typical response time over a 100 Mbps Ethernet network.

Moxa’s active I/O messaging system uses TCP or UDP for I/O messaging and supports sending

messages to up to ten host computers simultaneously.

In addition to providing intelligent status reporting, Active Ethernet I/O servers are backwards

compatible, with all of the functions and capabilities of traditional passive remote I/O servers.

ioLogik E2242 User’s Manual Introduction

1-4

Instant event reporting by TCP, UDP, e-mail, or SNMP trap

Active Ethernet I/O products can report I/O events automatically to any network host. Reports are

fully customizable and can be sent by TCP, UDP, e-mail, or SNMP trap.

Peer-to-peer I/O for transmission of sensor signals over Ethernet without controller

The ioLogik E2000 series supports Peer-to-Peer I/O operation, where sensor signals are transmitted

over Ethernet to another ioLogik E2000 series device. For typical 100 Mbps LANs, latency is only

100 ms.

Power fail counter storage memory

The ioLogik E2242 can store event counter values for digital inputs. Moreover, these values will not

be lost during a power failure or after disconnection.

New internal register and timer functions

Two new Click&Go functions have been added to the ioLogik E2242. The internal register not

only allows the user to redirect the result of the previous logic to the current one, but also to

control I/O remotely via Modbus/TCP from SCADA software when Click&Go is still running. The

timer allows users to perform such tasks as setting a period of delay for Click&Go.

RoHS compliance

As required by EU regulations, the ioLogik E2242 is fully RoHS-compliant.

Package List

The ioLogik E2242 is shipped with the following items:

Standard Accessories

y ioLogik E2242

y Document and Software CD

Optional Accessories

y LDP1602 ioLogik LCM (Liquid Crystal Display Module)

NOTE: Notify your sales representative if any of the above items are missing or damaged.

Product Specifications

LAN

Interface 10/100BaseTx with MDI/MDIX, RJ45

Protocols Modbus/TCP, TCP/IP, UDP, DHCP, Bootp, SNMP(MIB fo

I/O and Network), HTTP, SNTP

Protection 1.5KV magnetic isolation

IP Address Fixed, dynamic (DHCP)

Default: 192.168.127.254

Serial

Interface RS-485 (2 wire): Data+, Data-, GND

Serial Line Protection 15 KV ESD for all signals

Serial Communication Parameters

Parity None

Data Bits 8

ioLogik E2242 User’s Manual Introduction

1-5

Stop Bits 1

Flow Control None

Speed 1200 to 115200 bps

Protocol Modbus/RTU

Analog Input

Inputs 8, differential

Resolution 16-bit

Input Range +/-150 mV, 0 to 150mV, +/-500 mV, 0 to 500 mV, +/-5 V, 0 to

5V, +/-10 V, 0 to 10V, 0 to 20 mA, 4 to 20 mA

Data Format 16-bit integer

Accuracy +/- 0.1%, FSR @ 25ºC, +/- 0.3%, FSR @ -10, 60ºC

Sampling Rate All channels: 100 samples/sec

Input Impedance 200 kΩ

Built-in Resistor for Current Input 102 Ω

Optical Isolation 3000 VDC / 2000 Vrms

Digital Input

Inputs 12 fixed channels, two 6-channel groups for sink/source type

I/O Mode DI or event counter (up to 900 Hz)

DI COM Power Input 24 VDC nominal, up to 36 VDC

Dry Contact Logic 0: short to GND

Logic 1:open

Wet Contact Logic 0: 0 to 3 VDC

Logic 1: 3.5 to 30 VDC(DI COM to DI)

Common Type 6 points for each COM

Isolation 3000 VDC / 2000 Vrms

Protection Over voltage protection: +36 VDC

Counter Power Off Storage Yes

Digital Output

Inputs 12 points sink type

I/O Mode DO or pulse output (up to 1000 Hz)

DO Power Input 24 VDC nominal, up to 30V

Output Current Rating Max. 200 mA per channel

Magnetic Isolation 3000 VDC / 2000 Vrms

Protection Over voltage protection: +36 VDC

Over current limit: 600 mA (typical)

Over temperature shutdown: 160°C (min.)

Configurable DI/DO Channels

Channels 12

I/O mode DI or event counter (up to 900 Hz)

DO or pulse output (up to 1000 Hz)

Magnetic Isolation 3000 VDC/ 2000 Vrms

Environmental

Operation Temperature -10 to 60°C (14 to 140°F), 5 to 95% RH

Storage Temperature -40 to 85°C (-40 to 185°F), 50 to 95% RH

Wiring

I/O Cable Max. 14 AWG

Certificaitons Shock, Freefall, Vibration,

CE Class A, Level 3,

FCC Part 15, CISPR (EN55022) Class A

EC 61000-6-2, EC 61000-6-4

ioLogik E2242 User’s Manual Introduction

1-6

Accessories

LCM Hot-pluggable attachment for IP display, DI/DO status

16×2 character display

Backlit screen

5 buttons

Physical Dimensions (Unit = mm)

Without LCM

With LCM

ioLogik E2242 User’s Manual Introduction

1-7

Hardware Reference

Panel Guide

Optional LCM

I/O status LEDs

System bus

RJ45 Ethernet

RS-485 baudrate dial

Reset

I/O module latch

Release button for

cascaded I/O module

RS-485 cascading interface

Power, Ready, Serial LEDs

24 VDC power input, accepts 12 to 48 VDC

Removable terminal block for I/O point

(3.81 mm. max 14 AWG)

NOTE: The reset button restarts the server and resets all settings to factory defaults. Use a pointed

object such as a straightened paper clip to hold the reset button down for 5 sec. The RDY LED will

turn red as you are holding the reset button down. The factory defaults will be loaded once the RDY

LED turns green again. At this point you can release the reset button.

Pin Assignments

System Bus

Pin 1 2 3 4 5

Signal V+ V- V+ V- NC

Pin 6 7 8 9 10

Signal NC Data+ SYNC Data- GND

Ethernet Port

Pin 1 2 3 4

Signal TXD+TXD-RXD+X

Pin 5 6 7 8

Signal X RXD-X X

TB1 (Power Input & RS-485 Connector)

(V+: 12 to 48V)

Pin 1 2 3 4 5 6

Signal V+ V- FG D+ D- SG

TB1

TB2

ioLogik E2242 User’s Manual Initial Setup

2-6

NOTE: The best approach to set up a previously configured ioLogik is to reset it to the

factory default using the reset button (see Chap.1). You can then use ioAdmin to configure the

ioLogik.

NOTE: If there are multiple network interfaces in the host computers, be sure to select the

correct one before searching.

Termékspecifikációk

Márka:	Moxa
Kategória:	nincs kategorizálva
Modell:	ioLogik E2242-T

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