Használati útmutató APC FS-AC-4003-B

APC nincs kategorizálva FS-AC-4003-B

Olvassa el alább 📖 a magyar nyelvű használati útmutatót APC FS-AC-4003-B (120 oldal) a nincs kategorizálva kategóriában. Ezt az útmutatót 3 ember találta hasznosnak és 2 felhasználó értékelte átlagosan 4.5 csillagra

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Oldal 1/120

Installation Manual

HyperPod System

990-5862-001

Publication Date: May 2017

Schneider Electric IT Corporation Legal Disclaimer

The information presented in this manual is not warranted by the Schneider Electric IT Corporation to be

authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational

and site specific development plan. Therefore, Schneider Electric IT Corporation assumes no liability for

damages, violations of codes, improper installation, system failures, or any other problems that could arise

based on the use of this Publication.

The information contained in this Publication is provided as is and has been prepared solely for the purpose of

evaluating data center design and construction. This Publication has been compiled in good faith by Schneider

Electric IT Corporation. However, no representation is made or warranty given, either express or implied, as to

the completeness or accuracy of the information this Publication contains.

IN NO EVENT SHALL SCHNEIDER ELECTRIC IT CORPORATION, OR ANY PARENT, AFFILIATE OR

SUBSIDIARY COMPANY OF SCHNEIDER ELECTRIC IT CORPORATION OR THEIR RESPECTIVE

OFFICERS, DIRECTORS, OR EMPLOYEES BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL,

PUNITIVE, SPECIAL, OR INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR

LOSS OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION)

RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS

PUBLICATION OR THE CONTENT, EVEN IF SCHNEIDER ELECTRIC IT CORPORATION HAS BEEN

EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SCHNEIDER ELECTRIC IT

CORPORATION RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN

THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE.

video, text, and photographs) rests with Schneider Electric IT Corporation or its licensors. All rights in the

content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall

otherwise pass to persons accessing this information.

This Publication shall not be for resale in whole or in part.

Table of Contents

HyperPod System Installation i

General Information ...............................................................................................1

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Loading Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HyperPod SKU List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Documentation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Manual updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Unpacking and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety.....................................................................................................................4

Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Safety Recommendations for the HyperPod System . . . . . . . . . . . . . . . . . . . . . . 5

Planning the Installation.........................................................................................6

General guidelines for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Enclosures and Power Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Layout and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

List of Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Component Identification .....................................................................................10

HyperPod System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Vertical Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

FS-FM-1001-B - Vertical Post Assembly, 2750mm (Short) . . . . . . . . . . . . . . . .11

FS-FM-1002-B - Vertical Post Assembly, 3200mm (Tall) . . . . . . . . . . . . . . . . . .11

Width Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

FS-FM-2001-B - Width Beam Assembly, 1200mm . . . . . . . . . . . . . . . . . . . . . . .11

Telescoping Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

FS-FM-3001-B - Telescoping Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

End Cap Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

FS-FM-4001-B - End Cap Assembly (Short)

FS-FM-4002-B - End Cap Assembly (Tall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Door Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

FS-DR-2001-B - Standard Door Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Door and Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

FS-DR-1001-B - Door and rail assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Windows, Rails, and Side Brushes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

FS-WI-1001-U - Window Assembly (270 x 600) . . . . . . . . . . . . . . . . . . . . . . . . .16

FS-WI-1002-B - Window Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

FS-WI-1003-B - Window Brush Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Row length brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

FS-AC-2001-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

HyperPod System Installationii

Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

FS-RF-2001-U - 4ft Aisle Simple Roof Panel, 300mm . . . . . . . . . . . . . . . . . . . .18

FS-RF-2002-U - 4ft Aisle Simple Roof Panel, 600mm . . . . . . . . . . . . . . . . . . . .18

FS-RF-2003-U - 4ft Aisle Simple Roof Panel for Sprinkler Option, 600mm . . . .18

Solid Roof Filler Panel Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

FS-RF-1001-B Solid Roof Filler Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Stop Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

FS-FM-5001-B Stop Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

FS-AC-1001-U Sealing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Blanking Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

FS-AC-5001-U - 300mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

FS-AC-5002-U - 600mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

FS-AC-5003-U - 750mm (28 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

FS-AC-5004-U - 800mm (30 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Installation Procedure Overview..........................................................................23

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Customizing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Installation locations for width beams and telescoping beams . . . . . . . . . . . . . .24

Basic Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Frame end configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Telescoping beam assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Temporary frame support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Secure the frame to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Install the end caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Install the door frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Install the doors: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Install frame seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Install the windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Row length brush installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Roof panel installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Stop rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Install the blanking panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Accessory Kits..................................................................................................... 51

End Row Transition Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

FS-AC-7001-B - Distribution Cabinet, MH50 . . . . . . . . . . . . . . . . . . . . . . . . . . .51

FS-AC-7002-B - Distribution Cabinet, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

FS-AC-7003-B - Distribution Cabinet, Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

FS-RF-3001-U Drop roof panel, 300mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

FS-RF-3002-U Drop roof mounting rail, 300mm . . . . . . . . . . . . . . . . . . . . . . . . .52

FS-RF-3003-U Drop roof panel, 600mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

FS-RF-3004-U Drop roof mounting rail, 600mm . . . . . . . . . . . . . . . . . . . . . . . . .52

FS-RF-3005-U Drop roof panel, 750mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

FS-RF-3006-U Drop roof mounting rail, 750mm . . . . . . . . . . . . . . . . . . . . . . . . .52

HyperPod System Installationiv

Ceiling Panel Dropout Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

Power Supply Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Power supply installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Electromagnetic locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Temperature switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Electrical boxes and cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

Alarm beacon installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Smoke detector installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

Maintenance steps for dropout ceiling system: . . . . . . . . . . . . . . . . . . . . . . . . . .94

Troubleshooting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

Overhead Duct Mounting Riser Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Riser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

Lighting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Lighting System Setup and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

Rack Height Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

FS-AC-8001-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

FS-AC-8002-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

FS-AC-8003-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

FS-AC-8004-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

Single Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

1HyperPod System Installation

General Information

Features

The HyperPod™ is a free standing air containment system. Fully configured racks can be deployed or

removed from the HyperPod as necessary. Schneider Electric racks or other EIA-310-D racks can be

used in a HyperPod system.

The HyperPod includes the following features:

• Two heights available for vertical posts: Tall = 3200mm and Short = 2750mm

• Telescoping side beams can extend the HyperPod length from 8 to 12 ft.

• Additional telescoping beams can be added to the vertical posts to extend the Pod up to another

12 feet.

The basic HyperPod can be customized with the following accessories:

• Power Raceways

• Overhead ducts

• Rack space blanking panels

• Cantilever support arms

• Overhead support frame

• Door assemblies

• Height adapters accommodate multiple rack heights

• Lighting assembly

• End Row Power Transition Cabinets

• Drop roof

• Crossover tray

The HyperPod system provides a barrier between the hot exhaust and cold intake air streams in the IT

environment. The separation of the hot and cold air streams in the environment increases the efficiency

and effectiveness of the cooling system that supports the critical IT equipment. The separation will also

allow for an elevated supply-air temperature to be provided by the cooling system since the mixing of hot

and cold air is eliminated. The HyperPod System can be built using new or existing Schneider Electric

equipment. This containment system is compatible with row, room, or external cooling solutions and

available for cold or hot aisle containment.

This manual is a guide for the basic installation procedures for creating a HyperPod System

Loading Capacities

• End Frames (each): 550 lbs.

• Upper Telescoping Beams (each): 250 lbs.

• Large Cantilever (one side, system quantity is 2): 1500 lbs.

For balance, the load should be applied to both sides of the HyperPod. If Large Cantilevers are

installed on only one side, the max loading rating is 974 lbs.

• Mini Cantilever (one side, system quantity is 6): 200 lbs.

• Total System: 4000 lbs.

HyperPod System Installation2

HyperPod SKU List

This manual includes inventory and installation information for the following assemblies:

FS-FM-1001-B Vertical post (Short) FS-RF-1001-B Roof filler panel set

FS-FM-1002-B Vertical post (Tall) FS-RF-2001-U Simple roof panel, 300mm

FS-FM-2001-B Aisle width beam (4ft) FS-RF-2002-U Simple roof panel, 600mm

FS-FM-3001-B Aisle length beam (8-12ft) FS-RF-2003-U Simple roof panel with cutout, 600mm

FS-FM-4001-B End panel (Short) FS-RF-3001-U Drop roof mounting panel, 300mm

FS-FM-4002-B End panel (Tall) FS-RF-3002-U Drop roof mounting rail, 600mm

FS-FM-5001-B Aisle stop rail (8-12ft) FS-RF-3003-U Drop roof mounting panel, 300mm

FS-RF-3004-U Drop roof mounting rail, 600mm

FS-AC-1001-U Air sealing kit FS-RF-3005-U Drop roof mounting panel, 750mm

FS-AC-2001-U Row length brush strip FS-RF-3006-U Drop roof mounting rail, 750mm

FS-AC-3001-B Large cantilever arms FS-RF-5001-B Overhead duct mounting riser, 8ft.

FS-AC-3002-B Overhead support frame, 8-12ft. FS-RF-5002-B Overhead duct mounting riser, 10ft.

FS-AC-3003-B Mini cantilever arms FS-RF-5003-B Overhead duct mounting riser, 12ft.

FS-AC-4001-B Power raceway end module

FS-AC-4002-B Power raceway main module FS-WI-1001-U Window panel (2ft)

FS-AC-4003-B Power raceway 300mm side cover

pack

FS-WI-1002-B Window rail

FS-AC-4004-B Power raceway 50/150mm side

cover pack FS-WI-1003-B Window frame brush strips

FS-AC-4005-B Power raceway extension module

FS-AC-4006-B Aisle crossover tray FS-DR-1001-B Dual sliding doors

FS-AC-5001-U Full rack blanking panel, 300mm FS-DR-2001-B Door frame

FS-AC-5002-U Full rack blanking panel, 600mm FS-DR-3001-B Swing door

FS-AC-5003-U Full rack blanking panel, 750mm

FS-AC-5004-U Full rack blanking panel, 800mm ACDC2015 Ceiling panel lock system (without power

supply)

FS-AC-6001-B Bracket, lighting kit ACDC2016 Ceiling panel lock system 100-120V (with

power supply)

FS-AC-7001-B Distribution cabinet, MH50 ACDC2017 Ceiling panel lock system 200-240V (with

power supply)

FS-AC-7002-B Distribution cabinet, Split ACDC2018 Lighting kit with power supply

FS-AC-7003-B Distribution cabinet, Solid ACDC2019 Lighting kit without power supply

FS-AC-8001-U Rack height adapter, 300mm

FS-AC-8002-U Rack height adapter, 600mm

FS-AC-8003-U Rack height adapter, 750mm

FS-AC-8004-U Rack height adapter, 800mm

3HyperPod System Installation

Documentation Information

All documentation is also available online at http://www.schneider-electric.com.

Manual updates

Check for updates to this manual on the Schneider Electric Web site, www.schneider-electric.com/

support. Select the Download Documents and Software link under the Support tab and enter the

manual part number or SKU for your equipment in the search field. See the back cover of this manual for

the part number.

Unpacking and Inspecting

IMPORTANT: To avoid misplacing parts, do not leave boxes open following inspections. Reseal the

boxes until those parts are ready to be installed. Follow the order of procedures in this manual to ensure

proper installation.

If damage is noted to the shipping containers, inspect the contents for damage and notify the shipping

carrier and Schneider Electric.

After opening a box, check the components in the box against the list of items in “Component

Identification,” beginning on page . If any components are missing contact Schneider Electric at

http://www.schneider-electric.com/support.

The shipping materials are recyclable. Save them for later use or dispose of them

appropriately.

HyperPod System Installation4

Safety

Important Safety Information

Read the instructions carefully to become familiar with the equipment before trying to install, operate,

service, or maintain it. The following special messages may appear throughout this manual or on the

equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a

procedure.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death

or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor

or moderate injury.

NOTICE

NOTICE addresses practices not related to physical injury including certain environmental

hazards, potential damage or loss of data.

5HyperPod System Installation

Safety Recommendations for the HyperPod System

To reduce the possibility of injury or equipment damage, read and follow the safety recommendations.

Follow all local and agency safety requirements.

WARNING

TOOL USAGE HAZARD

Follow safety standards for all hand tools and power tools used. Read and follow the tool

manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized

safety requirements for use of Personal Protection Equipment (PPE).

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 meters (7.5 feet). The use of

stepladders or scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

LIFTING HAZARD

At least two people are required to install this equipment. Some parts may be heavy and/or

excessive in size. For items weighing more than 25 lbs (12 kg), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

NO STEP HAZARD

Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels.

DO NOT use ceiling panels to support power or data cables.

Failure to follow these instructions can result serious injury or equipment damage.

7HyperPod System Installation

Layout and Positioning

Referencing the ISX Designer report, determine the position of the main components, the total length of

the planned Aisle Containment System and the aisle width. Using a chalk line or similar, lay out the

perimeter making sure all corners are square.

* Dimension A will vary depending on the type and number of racks installed (2421mm to 3621mm).

Dimension B is equal to 1100mm. Item C notes the locations of the post feet provided in SKUs FS-FM-

1001-B and FS-FM-1002-B.

Observe a four foot perimeter around the outside so that racks can be moved in and out of the pod

NOTE: A template is provided to assist proper drilling of secure the vertical post holes into the floor to

feet.

90°

acs0020a

HyperPod System Installation8

List of Recommended Tools

Screwdriver

P1 and

P2 Phillips

Screwdriver

T-30, T-20, T-15

TORX

Standard

screwdriver Hex wrench

3 mm, 6 mm

Wrench

6, 7, 8, 10, 11,

13,14, 18, and

19mm

Tape measure Chalk line

Hex socket

6.3 mm, 7 mm,

10 mm, 15 mm Level

Drill with

standard, Phillips,

TORX bits

Rotary tool

(e.g. Dremel®)

T-square

120 cm (48 in.)

minimum Self-retracting knife Miter saw Metal files

T-square Scissors Lift Ladder Drill and concrete

bits

9HyperPod System Installation

Systems Overview

Basic configuration

The Hyperpod™ is a free standing air containment system.

This manual is a guide for the basic installation procedures for assembling a HyperPod System.

Multiple configurations are possible depending on your requirements. Please contact Schneider Electric

at www.schneider-electric.com or your Schneider-Electric representative to explore your options.

HyperPod System Installation10

Component Identification

HyperPod System Components

Item Description Quantity Required

Vertical post 4

Door frame assembly 4

Dual sliding doors 2

4 ft Width beam 4

4ft aisle end cap assembly 2

8 to 12 ft Telescoping length beam assembly 4

4 ft simple roof panel, 600mm 5

4ft simple roof panel, 300mm 2

Window frame brush strips 4

2 ft Window panels (contents two panels) 6

Window rail assembly 2

Row length brush strip assembly 2

600mm Blanking panel *

8 to 12 ft Stop rail assembly 2

Air sealing kit 1

* Quantity determined by number of spaces not inhabited by racks.

acs0036a

Short version shown

11HyperPod System Installation

Vertical Posts

FS-FM-1001-B - Vertical Post Assembly, 2750mm (Short)

FS-FM-1002-B - Vertical Post Assembly, 3200mm (Tall)

NOTE: Fasteners for securing the vertical posts to your floor are not included.

Width Beams

FS-FM-2001-B - Width Beam Assembly, 1200mm

Item Description Quantity

Vertical Post FS-FM-1002-B (Tall) 2

Vertical Post FS-FM-1001-B (Short) 2

Template* 1

Shim (0.5mm thicknesses) 2

Hole plug

FS-FM-1001-B (Short)

FS-FM-1002-B (Tall) 48

Temporary support 1

M8 x 12 T30 Screw 8

*Template for drilling holes into floor to secure vertical posts.

Item Description Quantity

Width Beam, 4 ft aisle 1

M8 x 12 T30 Screw 8



  





acs0002a

 

acs0003a

HyperPod System Installation12

Telescoping Beams

FS-FM-3001-B - Telescoping Beam

Telescoping beams are attached to Front/Rear frame assemblies to form the basic frame.

Item Description Quantity

Telescoping beam end section 2

Telescoping beam center section 2

Telescoping beam end section 2

Self-adhesive foam seal strip 4

M8 Hex nut 4

M6 x 12 Pan head T30 screw 8

M8 x 25 Hex head bolt 4

NOTICE

Telescoping beams are marked to note the 8 and 12 ft lengths.















acs0004a

13HyperPod System Installation

End Cap Panels

FS-FM-4001-B - End Cap Assembly (Short)

FS-FM-4002-B - End Cap Assembly (Tall)

NOTE: Two end cap panel assemblies per HyperPod required.

Item Description Quantity

FS-FM-4001-B



 Interior panel 1



 Exterior panel 1



 M6 x 12 Pan head T30 screw 8



 5mm Hole plug 2



 M8 x 12 Low head Nylok T30 screw 16

FS-FM-4002-B



 End cap panel 2



 M6 x 12 Pan head T30 screw 8



 M8 x 12 Low head Nylok T30 screw 16











acs0040a

HyperPod System Installation14

Door Frame Assembly

FS-DR-2001-B - Standard Door Frame

Item Description Quantity



 Door frame front panel 4



 Door frame rear panel cover 4



 Hole plug, 5mm diameter 25



 M5 x 12 Flat U-cut Phillips head screw 45



 M8 x 12 low head T30 screw 33

 







acs0039a

15HyperPod System Installation

Door and Rail Assembly

FS-DR-1001-B - Door and rail assembly

Item Description Quantity

36 x 4 x 1920mm door side brush 2

Door hanging rail assembly 1

Bracket, Left door to reel 1

Bracket, Right door to dumper 1

Left door panel 1

Right door panel 1

M6 flanged hex nut 9

M6 x 12 Pan head T30 screw 5

M8 x 12 Low head screw 5

M4 x 8 button head Torx screw 10

M3 x 10 Phillips screw 10

M5 x 25 pan head #2 Phillips screw 5

Outside door handle 2

Left door bottom rail 1

Door leveling shim 42 x 30 x 0.6mm 4

Right door bottom rail 1

Key 1











  

  

acs0010a

17HyperPod System Installation

Row length brushes

FS-AC-2001-U

Item Description Quantity

Clip for brush 8

M3 x 4 Pan head Phillips screw 8

M6 insert nut 5

M6 x 16 Pan head T30 screw 17

Self-adhesive foam seal strip 4

Brush strip 4

   





acs0008a

21HyperPod System Installation

Seal Kit

FS-AC-1001-U Sealing Kit

Item Description Quantity

Self adhesive foam seal, 10mm x 10mm 12M

acs0057a



23HyperPod System Installation

Installation Procedure Overview

Safety

Read and follow safety instructions.

WARNING

TOOL USAGE HAZARD

Follow safety standards for all hand tools and power tools used. Read and follow the tool

manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized

safety requirements for use of Personal Protection Equipment (PPE).

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 meters (7.5 feet). The use of

stepladders or scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

LIFTING HAZARD

At least two people are required to install this enclosure. Some parts may be heavy and/or

excessive in size. For items weighing more than 25 lbs (12 kg), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

NO STEP HAZARD

Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels.

DO NOT use ceiling panels to support power or data cables.

Failure to follow these instructions can result serious injury or equipment damage.

HyperPod System Installation26

Telescoping beam assembly

Install the telescoping horizontal beams to the vertical post assemblies.

a. Assemble the beam by sliding the end sections into the main beam. Make sure the bracket

on the end is in the correct position for attaching to the vertical post.

b. Slide the telescoping beam to the desired length. The beam is marked at the 8 and 12 foot

lengths. If the length of your HyperPod will be more than 8 feet but less than 12 feet,

measure and mark the telescoping beams so they can be secured at the appropriate

length.

NOTE: The left and right end inserts of the telescoping beam can each be extended to add

600mm. When both end inserts are fully extended, the total length of the telescoping beam

is 3621mm. When setting up the telescoping beams to the calculated length of the aisle

you need in your HyperPod, make sure that the inserts on both ends of the telescoping

beam are extended the same length.

For example, if the left end insert is extended by 50mm, then the right end insert should

also be extended by 50mm. On tall HyperPods, the upper two telescoping beams are

extended as follows: if the left end insert on one telescoping beam is extended 50mm, then

the right end of the other telescoping beam should be extended 50mm.

acs0144a

acs0064b

acs0145a

27HyperPod System Installation

c. Secure the small beam ends in place with M6 x 12 Pan head T30 screws.

d. Secure the telescoping beams to the vertical posts with four provided M8 x 25 hex head

bolts and M8 nuts at the standard 48U position or the customized position you have

determined for your installation.

e. The end inserts of the telescoping beam are smaller than the main portion of the beam.

Apply the self-adhesive foam seal to the gap on the extensions of the telescoping beam to

fill the space.

acs0012a

acs0064b

HyperPod System Installation28

Temporary frame support

If you are not going to secure the frame to the floor at this time, attach the temporary support to the feet

of the vertical posts with four M8 x 12 T30 screws per post to stabilize the frame while making sure the

frame is level and plumb.

acs0105a

29HyperPod System Installation

Secure the frame to the floor

a. To prepare to secure the frame to the floor, adjust the frame until level and plumb. Use the

supplied shims as necessary. Use the threaded screws to raise the vertical post foot plate

from the floor.

b. Attach the vertical posts at one end to the floor. Do not attach both ends of the frame to the

floor until length is checked to accommodate the intended equipment and the frame is level

and plumb.

acs0064a

acs0048a

HyperPod System Installation32

Install the doors:

Remove the eight M4 x 8mm button head Torx screws and two M6 Hex nuts securing the shipping

bracket. Discard the shipping bracket,

Remove the metal cover plate on the magnets.

acs0148a

acs0155a

HyperPod System Installation34

Hang the doors.

• The two locations on the do lined up with the sliding blocks.ors for the brackets must be

• The inside most brackets are already attached to the reel. The two posts on the door fit through

the slotted holes on the bracket.

• At least one person must hold a door up to the sliding blocks while another person installs four M4

x 8 screws to each of the two blocks.

CAUTION

HEAVY EQUIPMENT HAZARD

At least two people are required to perform this task.

Failure to follow these instructions can result in injury or equipment damage.

acs0154a

37HyperPod System Installation

• Attach the door handles to the door with two M5 x 25 screws..

• Install a brush to the outside edges of each door with four M3 x 8mm Phillips head screws and

adjust, using the slotted holes of the brush strip, to cover the gap between the frame and the door.

acs0106a

acs0066b

Termékspecifikációk

Márka:	APC
Kategória:	nincs kategorizálva
Modell:	FS-AC-4003-B

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